Dry Disconnect Couplings
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done 25 years of experience
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done Personal and expert advice

done 25 years of experience

done Fast delivery times

done Competitive prices

Dry Disconnect Couplings

Dry Disconnect Couplings

DDCouplings

Dry Disconnect Couplings  

 

1" ( Ø 56 mm) DDCouplings

1" (Ø 56 mm) Technical Information

Tank Unit (Adapter) and Hose Unit (Coupler)

Material

Maximum Working Pressure

Test Pressure

Minimum Burst Pressure

Aluminium

16 bar / 232 psi

24    bar / 348 psi

80 bar / 1160 psi

Brass / Gunmetal

16 bar / 232 psi

24    bar / 348 psi

80 bar / 1160 psi

Stainless Steel

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

Titan

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

Hastelloy

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

PEEK

6 bar / 87 psi

9    bar / 131 psi

30 bar / 435 psi

 

Connections

¾", 1" and 1¼" in BSP, NPT or metrical thread, or flanged inlet.

Applications 

For industrial process plant, road and rail tankers, IBC containers, pharmaceutical and petrochemical industries, diesel locomotive refuelling etc. Recommended for all types of mini bulk liquid product transfer, including container and drum filling, or on any application where spillage needs to be minimized.

Media 

Petroleum products: gasoline, diesel, oil etc.

Chemical products: e. g. ethylene oxide, propylene oxide, acrylonitrile, butadiene, ammonia, vinyl chloride, toluene, xylene, sulphuric acid, phenol etc.

Gas: vapor recovery/balance systems for various media.

Material of Body 

Aluminium, brass, stainless steel, Hastelloy and PEEK. Others on request.

Seals 

Standard seals in FPM (Viton®) - alternatively EPDM, FKM (Chemraz®, Kalrez®), NBR/HBNR. Other materials on request.

High Flow rates / Low pressure Drop 

Allows maximum product transfer with minimal losses.

Recommended Maximum Flow Rates 

200 litres / minute (fuel).

Selectivity 

- avoid mixing products 

To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available. Each unit has a number of selective positions, designated by a coded part number according to the coupling size,  specify when placing order. See page 32 ff.

Interchangeability 

Compatible with couplings of other manufacturers.

Hose Unit with Integrated Swivel 

All hose units are supplied with an integrated swivel.

 

1" (Ø 56 mm) DDCouplings

1" 56 mm) Tank Unit (Adapter) Female Thread

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal

Weight ≈

 

Mann Tek Code No.

O-Ring 3)

Flat Seal

kg

lbs

F ½" BSP

 

 

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

 

PUR

(Polyurethane)

 

 

 

 

0,3

 

 

 

 

0.7

T1133A1101B

F ¾" BSP

T101A1101B

F 1" BSP

T103A1101B

F 1¼" BSP

T105A1101B

F M 54 x 1,5

T1138A1101B

F ½" NPT

 

T1132A1101

F ¾" NPT

T102A1101

F 1" NPT

T104A1101

F 1¼" NPT

T106A1101

F ½" BSP

 

 

 

 

 

Br

 

 

PUR

(Polyurethane)

 

 

 

 

0,7

 

 

 

 

1.5

T1133A2201B

F ¾" BSP

T101A2201B

F 1" BSP

T103A2201B

F 1¼" BSP

T105A2201B

F M 54 x 1,5

T1138A2201B

F ½" NPT

 

T1132A2201

F ¾" NPT

T102A2201

F 1" NPT

T104A2201

F 1¼" NPT

T106A2201

F ½" BSP

 

 

 

 

 

SS

 

 

PTFE

(Teflon®)

 

 

 

 

0,7

 

 

 

 

1.5

T1133A4401B

F ¾" BSP

T101A4401A

F 1" BSP

T103A4401A

F 1¼" BSP

T105A4401A

F M 54 x 1,5

T1138A4401A

F ½" NPT

 

T1132A4401

F ¾" NPT

T102A4401

F 1" NPT

T104A4401

F 1¼" NPT

T106A4401

F ¾" BSP

 

 

 

Titan

PTFE

(Teflon®)

 

 

0,4

 

 

0.9

T101A6601A

F 1" BSP

T103A6601A

F 1¼" BSP

T105A6601A

F ¾" NPT

 

T102A6601

F 1" NPT

T104A6601

F 1¼" NPT

T106A6601

F ¾" BSP

 

 

 

Hastelloy

PTFE

(Teflon®)

 

 

0,8

 

 

1.8

T101A7701A

F 1" BSP

T103A7701A

F 1¼" BSP

T105A7701A

F ¾" NPT

 

T102A7701

F 1" NPT

T104A7701

F 1¼" NPT

T106A7701

F ¾" BSP

 

 

 

PEEK

PTFE

(Teflon®)

 

 

0,1

 

 

0.2

T101A9901A

F 1" BSP

T103A9901A

F 1¼" BSP

T105A9901A

F ¾" NPT

 

T102A9901

F 1" NPT

T104A9901

F 1¼" NPT

T106A9901

1) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® and Teflon® are registred trademarks of DuPont, DuPont Elastomers.

 

1" 56 mm) Tank Unit (Adapter) Male Thread

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

M ¾" BSP

 

 

 

 

T169A1101

 

M ¾" NPT

Al

 

T170A1101

 

M 1" BSP

T171A1101

 

M 1" NPT

 

Standard:

T172A1101

 

M ¾" BSP

 

 

 

T169A1101

 

 

FPM/FKM

 

M ¾" NPT

T170A1101

 

Br

(Viton®)

 

Other on

 

M 1" BSP

T171A1101

 

M 1" NPT

T172A1101

 

 

request.

 

M ¾" BSP

 

 

 

T169A4401

 

M ¾" NPT

SS

 

T170A4401

 

M 1" BSP

T171A4401

 

M 1" NPT

 

 

T172A4401

 

1) M = Male thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel,

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

1" 56 mm) Tank Unit (Adapter) Flanged Inlet

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

undrilled

 

 

 

 

T118A1101

 

DN 25 PN 10 / 16 Type A

 

 

 

 

T123A1101

 

DN 25 PN 25 / 40 Type A

Al

 

1,1

2.4

T124A1101

 

1" ASA 150

 

 

 

 

T151A1101

 

1" ASA 300

 

 

 

 

T152A1101

 

undrilled

 

 

 

T118A2201

 

DN 25 PN 10 / 16 Type B

 

 

 

 

T123A2201

 

DN 25 PN 25 / 40 Type B

Br

 

1,6

3.5

T124A2201

 

1" ASA 150

 

 

 

 

T151A2201

 

1" ASA 300

 

 

 

 

T152A2201

 

undrilled

 

 

 

1,5

 

 

3.3

T118A4401

 

DN 25 PN 10 / 16 Type B

 

 

T123A4401

 

DN 25 PN 25 / 40 Type B

SS

Standard:

T124A4401

 

 

FPM/FKM

1" ASA 150

T151A4401

 

 

(Viton®)

1" ASA 300

T152A4401

 

undrilled

 

Other on

 

 

T118A6601

 

DN 25 PN 10 / 16 Type B

T123A6601

 

 

request.

 

 

DN 25 PN 25 / 40 Type B

Titan

 

0,8

1.8

T124A6601

 

1" ASA 150

 

 

 

 

T151A6601

 

1" ASA 300

 

 

 

 

T152A6601

 

DN 25 PN 10 / 16 Type B

 

 

 

T123A7701

 

DN 25 PN 25 / 40 Type B

Hastelloy

 

1,7

3.8

T124A7701

 

1" ASA 150

T151A7701

 

1" ASA 300

 

 

 

 

T152A7701

 

undrilled

 

 

 

T118A9901

 

DN 25 PN 10 / 16 Type B

 

 

 

 

T123A9901

 

DN 25 PN 25 / 40 Type B

PEEK

 

0,2

0.4

T124A9901

 

1" ASA 150

 

 

 

 

T151A9901

 

1" ASA 300

 

 

 

 

T152A9901

 

1) PN 10 / 16 / 25 / 40 = EN 1092 (types see page 44), ANSI B16.5.

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

1" 56 mm) Hose Unit (Coupler) Female Thread

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal

Weight ≈

 

Mann Tek Code No.

O-Ring 3)

Thread Seal

kg

lbs

F ½" BSP

 

 

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

 

PUR

(Polyurethane)

 

 

 

 

 

0,5

 

 

 

 

 

1.1

S1133A1101B

F ¾" BSP

S101A1101B

F 1" BSP

S103A1101B

F 1¼" BSP

S105A1101B

F M 54 x 1,5

S1138A1101B

F ½" NPT

 

S1132A1101

F ¾" NPT

S102A1101

F 1" NPT

S104A1101

F 1¼" NPT

S106A1101

F ½" BSP

 

 

 

 

 

Br

 

 

PUR

(Polyurethane)

 

 

 

 

 

1,4

 

 

 

 

 

3.1

S1133A2201B

F ¾" BSP

S101A2201B

F 1" BSP

S103A2201B

F 1¼" BSP

S105A2201B

F M 54 x 1,5

S1138A2201B

F ½" NPT

 

S1132A2201

F ¾" NPT

S102A2201

F 1" NPT

S104A2201

F 1¼" NPT

S106A2201

F ½" BSP

 

 

 

 

 

SS

 

 

PTFE

(Teflon®)

 

 

 

 

 

1,3

 

 

 

 

 

2.9

S1133A4401A

F ¾" BSP

S101A4401A

F 1" BSP

S103A4401A

F 1¼" BSP

S105A4401A

F M 54 x 1,5

S1138A4401A

F ½" NPT

 

S1132A4401

F ¾" NPT

S102A4401

F 1" NPT

S104A4401

F 1¼" NPT

S106A4401

F ¾" BSP

 

 

 

Titan

PTFE

(Teflon®)

 

 

 

0,7

 

 

 

1.5

S101A6601A

F 1" BSP

S103A6601A

F 1¼" BSP

S105A6601A

F ¾" NPT

 

S102A6601

F 1" NPT

S104A6601

F 1¼" NPT

S106A6601

F ¾" BSP

 

 

 

Hastelloy

PTFE

(Teflon®)

 

 

 

1,5

 

 

 

3.3

S101A7701A

F 1" BSP

S103A7701A

F 1¼" BSP

S105A7701A

F ¾" NPT

 

S102A7701

F 1" NPT

S104A7701

F 1¼" NPT

S106A7701

F ¾" BSP

 

 

 

PEEK

PTFE

(Teflon®)

 

 

 

0,3

 

 

 

0.7

S101A9901A

F 1" BSP

S103A9901A

F 1¼" BSP

S105A9901A

F ¾" NPT

 

S102A9901

F 1" NPT

S104A9901

F 1¼" NPT

S106A9901

1) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® and Teflon® are registred trademarks of DuPont, DuPont Elastomers.

 

1" 56 mm) Hose Unit (Coupler) Male Thread

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

M ¾" BSP

 

 

 

 

S169A1101

 

M ¾" NPT

Al

 

S170A1101

 

M 1" BSP

S171A1101

 

M 1" NPT

 

Standard:

S172A1101

 

M ¾" BSP

 

 

 

S169A1101

 

 

FPM/FKM

M ¾" NPT

S170A1101

 

Br

(Viton®)

 

Other on

M 1" BSP

S171A1101

 

M 1" NPT

S172A1101

 

 

request.

M ¾" BSP

 

 

 

S169A4401

 

M ¾" NPT

SS

 

 

 

S170A4401

 

M 1" BSP

 

 

S171A4401

 

M 1" NPT

 

 

1,4

3.0

S172A4401

 

1) M = Male thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel

 

3) Standard seal FPM/FKM. Alternative materials,

e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

1" 56 mm) Coupler Flanged Inlet

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

undrilled

 

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

 

 

 

1,1

 

 

 

 

2.4

S118A1101

DN 25 PN 10 / 16 Type A

S123A1101

DN 25 PN 25 / 40 Type A

S124A1101

¾" ASA 150

S149A1101

1" ASA 150

S151A1101

1" ASA 300

S152A1101

DN 25 DIN 11864

S1151A1101

undrilled

 

 

 

Br

 

 

 

1,6

 

 

 

3.5

S118A2201

DN 25 PN 10 / 16 Type B

S123A2201

DN 25 PN 25 / 40 Type B

S124A2201

¾" ASA 150

S149A2201

1" ASA 150

S151A2201

1" ASA 300

S152A2201

undrilled

 

 

 

SS

 

 

 

2,2

 

 

 

4.9

S118A4401

DN 25 PN 10 / 16 Type B

S123A4401

DN 25 PN 25 / 40 Type B

S124A4401

¾" ASA 150

S149A4401

1" ASA 150

S151A4401

1" ASA 300

S152A4401

undrilled

 

 

Titan

 

 

1,2

 

 

2.7

S118A6601

DN 25 PN 10 / 16 Type B

S123A6601

DN 25 PN 25 / 40 Type B

S124A6601

1" ASA 150

S151A6601

1" ASA 300

S152A6601

DN 25 PN 10 / 16 Type B

 

 

Hastelloy

 

2,5

 

5.5

S123A7701

DN 25 PN 25 / 40 Type B

S124A7701

1" ASA 150

S151A7701

1" ASA 300

S152A7701

undrilled

 

 

PEEK

 

 

0,5

 

 

1.1

S118A9901

DN 25 PN 10 / 16 Type B

S123A9901

DN 25 PN 25 / 40 Type B

S124A9901

1" ASA 150

S151A9901

1" ASA 300

S152A9901

1) PN 10 / 16 / 25 / 40 = EN 1092

ASA = ANSI B16.5 (150 o. 300 psi), 150

or 300 psi.

DIN 11864 = DIN 11864-2 (aseptic flange)

2) Material: Al = Aluminium,

Br = Brass, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

2" (Ø 70 mm) DDCouplings

2" (Ø 70 mm) Technical Information

Tank Unit (Adapter) and Hose Unit (Coupler)

According to NATO STANAG 3756

Material

Maximum Working Pressure

Test Pressure

Minimum Burst Pressure

Aluminium

16 bar / 232 psi

24    bar / 348 psi

80 bar / 1160 psi

Brass / Gunmetal

16 bar / 232 psi

24    bar / 348 psi

80 bar / 1160 psi

Stainless Steel

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

Titan

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

Hastelloy

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

PEEK

6 bar / 87 psi

9    bar / 131 psi

30 bar / 435 psi

 

 

Connections 

1½" and 2" in BSP, NPT or S60x6 thread, or flanged inlet.

Applications 

For industrial process plant, road and rail tankers, ISO tank containers, IBC containers, pharmaceutical and petrochemical industries or on any application where spillage needs to be minimized.

Media 

Petroleum products: gasoline, diesel, oil etc. Chemical products: AdBlue, ethylene oxide, propylene oxide, acrylonitrile, butadiene, ammonia, vinyl chloride, toluene, xylene, sulphuric acid, phenol etc.

Gas: vapor recovery/balance systems for for various media.

Dry powder.

Material of Body 

Aluminium, brass/gunmetal, stainless steel, Hastelloy and PEEK. Other materials on request.

Seals 

Standard seals in FPM (Viton®) - alternatively EPDM, FKM (Chemraz®, Kalrez®), NBR/HBNR. Other materials on request.

High Flow Rates / Low Pressure Drop

Allows maximum product transfer with minimal losses.

Recommended Maximum Flow Rates 

900 litres/minute (fuel)

Selectivity 

- avoid mixing products 

To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available. Each unit has a number of selective positions, desig- nated by a coded part number according to the coup- ling size – specify when placing order. See page 32 ff.

Interchangeability 

Compatible with couplings of other manufacturers.

Hose Unit with Intergrated Swivel 

All hose units are supplied with an integrated swivel.

 

2" 70 mm) Tank Unit (Adapter) Female Thread

According to NATO STANAG 3756

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal

Weight ≈

 

Mann Tek Code No.

O-Ring 3)

Thread Seal

kg

lbs

F 1½" BSP

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

PUR

(Polyurethane)

 

0,4

 

0.8

T207A1101B

F 2" BSP

T210A1101B

F S60x6

T2108A1101B

F W2" - 7

T2112A1101B

F 1½" NPT

0.4

0.8

T208A1101

F 2" NPT

T211A1101

F 1½" BSP

 

 

 

Br

 

PUR

(Polyurethane)

1,2

2.7

T207A2201B

F 2" BSP

1,1

2.4

T210A2201B

F S 60 x 6

1,0

2.2

T2108A2201B

F W2" - 7

1,0

0.9

T2112A2201B

F 1½" NPT

0,4

0.9

T208A2201

F 2" NPT

1,1

2.4

T211A2201

F 1½" BSP

 

 

SS

PTFE

(Teflon®)

1,1

2.4

T207A4401A

F 2" BSP

1,0

2.2

T210A4401A

F S60 x 6

1,0

2.2

T2108A4401A

F 1½" NPT

1,2

2.7

T208A4401

F 2" NPT

1,1

2.4

T211A4401

F 1½" BSP

 

Titan

PTFE

(Teflon®)

 

 

T207A6601A

F 2" BSP

0,6

1.3

T210A6601A

F 1½" NPT

 

 

T208A6601

F 2" NPT

0,6

1.3

T211A6601

F 1½" BSP

 

Hastelloy

PTFE

(Teflon®)

 

 

T207A7701A

F 2" BSP

 

 

T210A7701A

F 1½" NPT

 

 

T208A7701

F 2" NPT

 

 

T211A7701

F 1½" BSP

 

PEEK

PTFE

(Teflon®)

 

 

T207A9901A

F 2" BSP

0,3

0.6

T210A9901A

F 1½" NPT

 

 

T208A9901

F 2" NPT

0,3

0.6

T211A9901

1) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.1, S60 x 6 = thread for IBC, W 2" heating oil connection Sweden

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

2" 70 mm) Tank Unit (Adapter) Male Thread

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

M 2" BSP

 

 

1,0

2.2

T278A1101

 

M 2" NPT

Al

Standard:

 

 

T279A1101

 

M W2" - 7

 

 

T2123A1101

 

 

FPM/FKM

M 2" BSP

 

 

 

T278A2201

 

Br

(Viton®)

 

M 2" NPT

 

 

T279A2201

 

M W2" - 7

 

Other on

 

 

T2123A2201

 

 

request.

 

M 2" BSP

SS

1,0

2.2

T278A4401

 

M 2" NPT

 

1,1

2.4

T279A4401

 

 

1) M = Male thread, BSP = EN ISO 228, NPT = ANSI B1.20.1, S 60 x 6 = thread for IBC, W 2" heating oil connection Sweden

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

2" 70 mm) Tank Unit (Adapter) Flanged Inlet

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

undrilled Ø 165 mm

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

1,0

2.2

T219B1101

DN 40 PN 10 / 16 Type A

0,9

2.0

T227B1101

1½" ASA 150

0,8

1.8

T255B1101

DN 50 PN 10 / 16 Type A

1,0

2.2

T230B1101

2" ASA 150

0,9

2.0

T257B1101

DIN 28459 'TW 1' / DN 80

0,9

2.0

T265B1101

undrilled Ø 165 mm

 

 

 

 

 

GM

3,3

7.3

T219B2201

DN 40 PN 10 / 16 Type B

2,5

5.5

T227B2201

DN 40 PN 25 / 40 Type B

 

 

T228B2201

1½" ASA 150

2,2

4.9

T255B2201

1½" ASA 300

 

 

T256B2201

DN 50 PN 10 / 16 Type B

3,1

6.8

T230B2201

DN 50 PN 25 / 40 Type B

 

 

T231B2201

2" ASA 150

2,5

5.1

T257B2201

2" ASA 300

 

 

T258B2201

DIN 28459 'TW 1' / DN 80

2,4

5.3

T265B2201

undrilled Ø 165 mm

 

 

 

 

 

 

 

 

 

 

 

 

SS

3,2

7.1

T219B4401

undrilled Ø 165 mm **)

 

 

T219B4401F

DN 40 PN 10 / 16 Type B

2,4

5.3

T227B4401

DN 40 PN 10 / 16 Type B **)

 

 

T227B4401F

DN 40 PN 25 / 40 Type B

2,4

5.3

T228B4401

DN 40 PN 25 / 40 Type B **)

 

 

T228B4401F

1½" ASA 150

1,7

3.8

T255B4401

1½" ASA 150 **)

 

 

T255B4401F

1½" ASA 300

2,1

4.6

T256B4401

1½" ASA 300 **)

 

 

T256B4401F

DN 50 PN 25 / 40 Type E *)

2,9

6.4

T229B4401

DN 50 PN 10 / 16 Type B

)

2,7

6.0

T230B4401

DN 50 PN 10 / 16 Type B **

 

 

T230B4401F

DN 50 PN 25 / 40 Type B

3,0

6.6

T231B4401

DN 50 PN 25 / 40 Type B **)

 

 

T231B4401F

2" ASA 150

2,4

5.3

T257B4401

2" ASA 150 **)

 

 

T257B4401F

2" ASA 300

2,5

5.5

T258B4401

2" ASA 300 **)

 

 

T258B4401F

DIN 28459 'TW 1' / DN 80

 

 

T265B4401

DN 50 DIN 11864

 

 

T2152B4401

undrilled Ø 165 mm

 

 

 

 

Titan

 

 

T219A6601

DN 40 PN 10 / 16 Type B

 

 

T227A6601

DN 40 PN 25 / 40 Type B

 

 

T228A6601

1½" ASA 150

1,7

3.8

T255A6601

1½" ASA 300

 

 

T256A6601

DN 50 PN 10 / 16 Type B

 

 

T230A6601

DN 50 PN 25 / 40 Type B

 

 

T231A6601

2" ASA 150

 

 

T257A6601

2" ASA 300

 

 

T258A6601

undrilled Ø 165 mm

 

 

 

 

Hastelloy

 

 

T219A7701

DN 40 PN 10 / 16 Type B

 

 

T227A7701

DN 40 PN 25 / 40 Type B

 

 

T228A7701

1½" ASA 150

 

 

T255A7701

1½" ASA 300 B

 

 

T256A7701

DN 50 PN 10 / 16 Type B

 

 

T230A7701

DN 50 PN 25 / 40 Type B

 

 

T231A7701

2" ASA 150

 

 

T257A7701

2" ASA 300

 

 

T258A7701

undrilled Ø 165 mm

 

 

PEEK

 

 

T219A9901

DN 40 PN 10 / 16 Type B

1,0

2.0

T227A9901

1½" ASA 150

 

 

T255A9901

DN 50 PN 10 / 16 Type B

1,0

2.0

T230A9901

2" ASA 150

1,0

2.0

T257A9901

*) Type E (with spigot), EN 1092-1, see p. 44

**) Flange with standard thickness

 

1) PN 10 / 16 / 25 / 40 = EN 1092

(types see page 44),

ASA = ANSI B16.5 (150 o. 300 psi),

DIN 28459 = old standard TW, 10 bar. DIN 11864 = DIN 11864-2 (aseptic flange)

2) Material: Al = Aluminium,

GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

2" 70 mm) Hose Unit (Coupler) Female Thread

According to NATO STANAG 3756

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal

Weight ≈

 

Mann Tek Code No.

O-Ring 3)

Thread Seal

kg

lbs

F 1½" BSP

 

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

PUR

(Polyurethane)

1,2

2.7

S207A1101B

F 1½" BSP-B Mouth*)

 

 

S207A1101BI

F 2" BSP

1,1

2.4

S210A1101B

F 2" BSP-B Mouth*)

1,1

2.4

S210A1101BI

F 1½" NPT

 

1,1

2.4

S208A1101

F 1½" NPT-B Mouth*)

 

 

S208A1101I

F 2" NPT

1,1

2.4

S211A1101

F 2" NPT-B Mouth*)

 

 

S211A1101I

F 1½" BSP

 

 

 

 

Br

 

PUR

(Polyurethane)

2,6

5.7

S207A2201B

F 1½" BSP-B Mouth*)

 

 

S207A2201BI

F 2" BSP

2,4

5.3

S210A2201B

F 2" BSP-B Mouth*)

 

 

S210A2201BI

F 1½" NPT

 

2,5

5.5

S208A2201

F 1½" NPT-B Mouth*)

 

 

S208A2201I

F 2" NPT

2,5

5.5

S211A2201

F 2" NPT-B Mouth*)

 

 

S211A2201I

F 1½" BSP

 

SS

PTFE

(Teflon®)

2,5

5.5

S207A4401A

F 2" BSP

2,3

5.1

S210A4401A

F 1½" NPT

2,4

5.3

S208A4401

F 2" NPT

2,3

5.1

S211A4401

F 1½" BSP

 

Titan

PTFE

(Teflon®)

1,3

2.9

S207A6601A

F 2" BSP

1,3

2.9

S210A6601A

F 1½" NPT

 

 

S208A6601

F 2" NPT

1,4

3.1

S211A6601

F 1½" BSP

 

Hastelloy

PTFE

(Teflon®)

2,3

5.1

S207A7701A

F 2" BSP

2,3

5.1

S210A7701A

F 1½" NPT

2,3

5.1

S208A7701

F 2" NPT

2,3

5.1

S211A7701

F 1½" BSP

 

PEEK

PTFE

(Teflon®)

 

 

S207A9901A

F 2" BSP

1,3

2.9

S210A9901A

F 1½" NPT

 

 

S208A9901

F 2" NPT

1,3

2.9

S211A9901

 

*) Adopted for older models of Emco Wheaton male couplings

 

1) F = Female thread, BSP =

EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

2" (Ø 70 mm) Hose Unit (Coupler) – Male Thread

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

2" BSP AG

 

Al

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

 

S278A1101

2" NPT AG

 

 

S279A1101

S60 x 6 AG

 

 

S2109A1101

W2" - 7 AG

1,3

2.1

S2123A1101

2" BSP AG

 

Br

 

 

S278A2201

2" NPT AG

 

 

S279A2201

S60x6 AG

 

 

S2109A2201

W2" - 7 AG

 

 

S2123A2201

2" BSP AG

 

SS

2,3

5.1

S278A4401

2" NPT AG

 

 

S279A4401

S60x6 AG

 

 

S2109A4401

1) M = Male thread, BSP = EN ISO 228, NPT = ANSI B1.20.1, S 60 x 6 = thread for IBC, W 2" heating oil connection Sweden

2) Material: Al = Aluminium, Br = Brass, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® and Teflon® are registred trademarks of DuPont, DuPont Elastomers.

 

2" 70 mm) Coupler Flanged Inlet

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

undrilled Ø 165 mm

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

 

S219A1101

DN 40 PN 10 / 16 Type A

 

 

S227A1101

1½" ASA 150

 

 

S255A1101

DN 50 PN 10 / 16 Type A

2,3

5.1

S230A1101

2" ASA 150

 

 

S257A1101

DIN 28459 'TW 1' / DN 80

 

 

S265A1101

undrilled Ø 165 mm

 

 

 

 

 

GM

 

 

S219A2201

DN 40 PN 10 / 16 Type B

 

 

S227A2201

DN 40 PN 25 / 40 Type B

 

 

S228A2201

1½" ASA 150

5,1

11.2

S255A2201

1½" ASA 300

 

 

S256A2201

DN 50 PN 10 / 16 Type B

 

 

S230A2201

DN 50 PN 25 / 40 Type B

 

 

S231A2201

2" ASA 150

5,1

11.2

S257A2201

2" ASA 300

 

 

S258A2201

DIN 28459 'TW 1' / DN 80

 

 

S265A2201

undrilled Ø 165 mm

 

 

 

 

 

 

 

 

 

 

 

SS

 

 

S219A4401

o. Bohrungen Ø 165 mm **)

 

 

S219A4401F

DN 40 PN 10 / 16 Type B

 

 

S227A4401

DN 40 PN 10 / 16 Type B **)

 

 

S227A4401F

DN 40 PN 25 / 40 Type B

 

 

S228A4401

DN 40 PN 25 / 40 Type B **)

 

 

S228A4401F

1½" ASA 150

 

 

S255A4401

1½" ASA 150 **)

 

 

S255A4401F

1½" ASA 300

 

 

S256A4401

1½" ASA 300 **)

6,6

14.6

S256A4401F

DN 50 PN 25 / 40 Type E *)

 

 

S229A4401

DN 50 PN 10 / 16 Type B

5,4

11.9

S230A4401

DN 50 PN 10 / 16 Type B **)

 

 

S230A4401F

DN 50 PN 25 / 40 Type B

5,4

11.9

S231A4401

DN 50 PN 25 / 40 Type B **)

 

 

S231A4401F

2" ASA 150

5,1

11.2

S257A4401

2" ASA 150 **)

5,1

11.2

S257A4401F

2" ASA 300

 

 

S258A4401

2" ASA 300 **)

2,5

5.5

S258A4401F

DIN 28459 'TW 1' / DN 80

 

 

S265A4401

DN 50 DIN 11864

3,1

6.8

S2152B4401

undrilled Ø 165 mm

 

 

 

 

Titan

 

 

S219A6601

DN 40 PN 10 / 16 Type B

 

 

S227A6601

DN 40 PN 25 / 40 Type B

 

 

S228A6601

1½" ASA 150

 

 

S255A6601

1½" ASA 300

 

 

S256A6601

DN 50 PN 10 / 16 Type B

 

 

S230A6601

DN 50 PN 25 / 40 Type B

 

 

S231A6601

2" ASA 150

 

 

S257A6601

2" ASA 300

 

 

S258A6601

undrilled Ø 165 mm

 

 

 

 

Hastelloy

 

 

S219A7701

DN 40 PN 10 / 16 Type B

 

 

S227A7701

DN 40 PN 25 / 40 Type B

 

 

S228A7701

1½" ASA 150

 

 

S255A7701

1½" ASA 300

 

 

S256A7701

DN 50 PN 10 / 16 Type B

5,4

11.9

S230A7701

DN 50 PN 25 / 40 Type B

 

 

S231A7701

2" ASA 150

 

 

S257A7701

2" ASA 300

 

 

S258A7701

undrilled Ø 165 mm

 

 

PEEK

 

 

S219A9901

DN 40 PN 10 / 16 Type B

5,4

11.9

S227A9901

1½" ASA 150 Type B

 

 

S255A9901

DN 50 PN 10 / 16 Type B

5,4

11.9

S230A9901

2" ASA 150

 

 

S257A9901

*) Type E (with spigot),

EN 1092-1, see page 44

**) Flange with standard thickness

 

1) PN 10 / 16 / 25 / 40 = EN 1092

(types see page 44),

ASA = ANSI B16.5 (150 o. 300 psi),

DIN 28459 = old standard TW, 10 bar. DIN 11864 = DIN 11864-2 (aseptic flange).

2) Material: Al = Aluminium,

GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

2½" (Ø 105 mm) DDCouplings

2½" (Ø 105 mm) Technical Information

Tank Unit (Adapter) and Hose Unit (Coupler)

According to NATO STANAG 3756

Material

Maximum Working Pressure

Test Pressure

Minimum Burst Pressure

Aluminium

10 bar / 145 psi

15    bar / 218 psi

50 bar / 726 psi

Brass / Gunmetal

16 bar / 232 psi

24    bar / 348 psi

80 bar / 1160 psi

Stainless Steel

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

Titan

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

Hastelloy

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

PEEK

6 bar / 87 psi

9    bar / 131 psi

30 bar / 435 psi

 

 

Connections

2½" and 3" in BSP, NPT and flanged inlet.

Applications 

For road and rail tanker bottom loading/unloading, tanks and containers, or on any application where product contamination and spillage needs to be minimized.

Media 

Petroleum products: gasoline, diesel, oil etc. Chemical products: ethylene oxide, propylene oxide, acrylonitrile, butadiene, ammonia, vinyl chloride, toluene, xylene, sulphuric acid, phenol etc.

Gas: vapor recovery/balance systems forfor various media.

Dry powder

Material of Body 

Aluminium, brass/gunmetal, stainless steel, Hastelloy and PEEK. Other materials on request.

Seals 

Standard seals in FPM (Viton®), EPDM, Chemraz®, Kalrez®, NBR. Other materials on request.

High Flow Rates / Low Pressure drop

Allows maximum product transfer with minimal losses.

Recommended Maximum Flow Rates 

1500 litres/minute (fuel)

Selectivity 

- avoid mixing products 

To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available. Each unit has a number of selective positions, desig- nated by a coded part number according to the coup- ling size – specify when placing order. See page 32 ff.

Interchangeability 

Compatible with couplings of other manufacturers.

Hose Unit with Intergrated Swivel 

All hose units are supplied with an integrated swivel.

 

2½" 105 mm) Tank Unit (Adapter) Female Thread

According to NATO STANAG 3756

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal

Weight ≈

 

Mann Tek Code No.

O-Ring 3)

Thread Seal

kg

lbs

F 2½" BSP

 

 

Al

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

PUR

(Polyurethane)

1,0

2.2

T312D1101B

F 3" BSP

1,0

2.2

T314D1101B

F 2½" NPT

1,0

2.2

T313D1101

F 3" NPT

1,1

2.4

T315D1101

F 2½" BSP

 

 

GM

PUR

(Polyurethane)

2,7

6.0

T312D2201B

F 3" BSP

2,9

6.4

T314D2201B

F 2½" NPT

2,9

6.4

T313D2201

F 3" NPT

3,2

7.1

T315D2201

F 2½" BSP

 

 

SS

PTFE

(Teflon®)

2,5

5.5

T312B4401A

F 3" BSP

3,1

6.8

T314B4401A

F 2½" NPT

2,7

6.0

T313B4401

F 3" NPT

3,7

8.2

T315B4401

F 2½" BSP

 

 

Hastelloy

PTFE

(Teflon®)

2,6

5.7

T312A7701A

F 3" BSP

 

 

T314A7701A

F 2½" NPT

 

 

T313A7701

F 3" NPT

 

 

T315A7701

F 2½" BSP

 

 

PEEK

PTFE

(Teflon®)

 

 

T312A9901A

F 3" BSP

 

 

T314A9901A

F 2½" NPT

 

 

T313A9901

F 3" NPT

 

 

T315A9901

1) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® and Teflon® are registred trademarks of DuPont, DuPont Elastomers.

 

2½" 105 mm) Tank Unit (Adapter) Male Thread

According to NATO STANAG 3756

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

2½" BSP

 

 

1,0

2.2

T380A1101

 

3" BSP

Al

 

 

 

T382A1101

 

2½" NPT

 

 

T381A1101

 

3" NPT

 

Standard:

 

 

T383A1101

 

2½" BSP

 

 

 

T380A2201

 

 

FPM/FKM

3" BSP

 

 

T382A2201

 

GM

(Viton®)

 

Other on

 

2½" NPT

 

 

T381A2201

 

3" NPT

 

 

T383A2201

 

 

request.

 

2½" BSP

 

 

 

T380A4401

 

3" BSP

SS

 

 

 

T382A4401

 

2½" NPT

 

 

T381A4401

 

3" NPT

 

 

 

 

T383A4401

 

1) M = Male thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® and Teflon® are registred trademarks of DuPont, DuPont Elastomers.

 

2½" 105 mm) Tank Unit (Adapter) Flanged Inlet

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

undrilled Ø 210 mm

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

2,1

4.6

T320D1101

DN 65 PN 10 / 16 Type A

1,6

3.5

T333D1101

DN 80 PN 10 / 16 Type A

1,8

4.0

T336D1101

2½" ASA 150

1,7

3.8

T359D1101

3" ASA 150

1,8

4.0

T361D1101

DIN 28459 'TW 1' / DN 80

1,3

2.9

T365D1101

DIN 28459 'TW 3' / DN 100

1,7

3.8

T366D1101

3" TTMA

1,4

3.1

T367D1101

4" TTMA

1,5

3.3

T368D1101

undrilled Ø 210 mm

 

 

 

 

 

GM

6,2

13.7

T320D2201

DN 65 PN 10 / 16 Type B

4,9

10.8

T333D2201

DN 65 PN 25 / 40 Type B

 

 

T334D2201

DN 80 PN 10 / 16 Type B

 

 

T336D2201

DN 80 PN 25 / 40 Type B

 

 

T337D2201

2½" ASA 150

4,4

9.7

T359D2201

2½" ASA 300

 

 

T360D2201

3" ASA 150

4,4

9.7

T361D2201

3" ASA 300

 

 

T362D2201

DIN 28459 'TW 1' / DN 80

4,4

9.7

T365D2201

DIN 28459 'TW 3' / DN 100

 

 

T366D2201

3" TTMA

 

 

T367D2201

4" TTMA

4,2

9.3

T368D2201

undrilled Ø 210 mm

 

 

 

 

 

 

 

 

 

 

SS

 

 

T320B4401

o. Bohrungen Ø 210 mm **)

 

 

T320B4401F

DN 65 PN 25 / 40 Type E *)

 

 

T332B4401

DN 65 PN 10 / 16 Type B  )

4,2

9.3

T333B4401

DN 65 PN 10 / 16 Type B **

 

 

T333B4401F

DN 65 PN 25 / 40 Type B  )

4,3

9.5

T334B4401

DN 65 PN 25 / 40 Type B **

4,3

9.5

T334B4401F

DN 80 PN 10 / 16 Type E *)

 

 

T335B4401

DN 80 PN 10 / 16 Type B  )

4,7

10.4

T336B4401

DN 80 PN 10 / 16 Type B **

 

 

T336B4401F

DN 80 PN 25 / 40 Type B  )

 

 

T337B4401

DN 80 PN 25 / 40 Type B **

 

 

T337B4401F

2½" ASA 150  )

4,0

8.8

T359B4401

2½" ASA 150 **

 

 

T359B4401F

2½" ASA 300  )

4,5

9.9

T360B4401

2½" ASA 300 **

4,5

9.9

T360B4401F

3" ASA 150  )

4,5

9.9

T361B4401

3" ASA 150 **

 

 

T361B4401F

3" ASA 300  )

 

 

T362B4401

3" ASA 300 **

 

 

T362B4401F

DIN 28459 'TW 1' / DN 80

 

 

T365B4401

DIN 28459 'TW 3' / DN 100

 

 

T366B4401

3" TTMA

 

 

T367B4401

4" TTMA

 

 

T368B4401

*) Type E (with spigot),

EN 1092-1, see page 44

**) Flange with standard thickness

 

1) PN 10 / 16 / 25 / 40 = EN 1092

(types see page 44),

ASA = ANSI B16.5 (150 o. 300 psi),

DIN 28459 = old standard TW, 10 bar. TTMA = Standard of the Truck Trailer Manufacturers Association

2) Material: Al = Aluminium,

GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request.

 

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

 

2½" (Ø 105 mm) Tank Unit (Adapter) with Square Flange Connection

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

Normec (120 x 120 mm)

Al

Standard:

FPM/FKM

(Viton®)

 

 

T3107D1101

Normec (120 x 120 mm)

GM

 

 

T3107D2201

1) Normec = with drilling for Italian road tanker connection

2) Material: Al = Aluminium, GM = Gunmetal

3)  Standarddichtung FPM/FKM. Alternative Materialien,

  1. B. EPDM, Chemraz®, Kalrez®, NBR oder HNBR auf Anfrage Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

2½" 105 mm) Hose Unit (Coupler) Female Thread

According to NATO STANAG 3756

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal

Weight ≈

 

Mann Tek Code No.

O-Ring 3)

Thread Seal

kg

lbs

F 2½" BSP

 

Al

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

PUR

(Polyurethan)

3,3

7.3

S312B1101B

F 3" BSP

3,6

7.9

S314B1101B

F 2½" NPT

3,4

7.5

S313B1101

F 3" NPT

3,5

7.7

S315B1101

F 2½" BSP

 

GM

PUR

(Polyurethan)

7,3

16.1

S312B2201B

F 3" BSP

7,4

16.3

S314B2201B

F 2½" NPT

 

 

S313B2201

F 3" NPT

7,6

16.8

S315B2201

F 2½" BSP

 

SS

PTFE

6,7

14.8

S312B4401A

F 3" BSP

6,6

14.6

S314B4401A

F 2½" NPT

6,6

14.6

S313B4401

F 3" NPT

6,6

14.6

S315B4401

F 2½" BSP

 

Hastelloy

PTFE

6,8

15.0

S312A7701A

F 3" BSP

 

 

S314A7701A

F 2½" NPT

 

 

S313A7701

F 3" NPT

 

 

S315A7701

F 2½" BSP

 

PEEK

PTFE

 

 

S312A9901A

F 3" BSP

 

 

S314A9901A

F 2½" NPT

 

 

S313A9901

F 3" NPT

 

 

S315A9901

 

2½" 105 mm) Coupler Flanged Inlet

According to NATO STANAG 3756

 

Flange 1B)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

undrilled Ø 210 mm

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

 

S320B1101

DN 65 PN 10 / 16 Type A

10,0

22.1

S333B1101

DN 80 PN 10 / 16 Type A

 

 

S336B1101

2" ASA 150

 

 

S357B1101

2½" ASA 150

 

 

S359B1101

3" ASA 150

 

 

S361B1101

DIN 28459 'TW 1' / DN 80

 

 

S365B1101

DIN 28459 'TW 3' / DN 100

 

 

S366B1101

3" TTMA

 

 

S367B1101

4" TTMA

 

 

S368B1101

undrilled Ø 210 mm

 

 

 

 

 

GM

 

 

S320B2201

DN 65 PN 10 / 16 Type B

 

 

S333B2201

DN 65 PN 25 / 40 Type B

 

 

S334B2201

DN 80 PN 10 / 16 Type B

 

 

S336B2201

DN 80 PN 25 / 40 Type B

 

 

S337B2201

2" ASA 150

 

 

S357B2201

2½" ASA 150

 

 

S359B2201

2½" ASA 300

 

 

S360B2201

3" ASA 150

 

 

S361B2201

3" ASA 300

 

 

S362B2201

DIN 28459 'TW 1' / DN 80

 

 

S365B2201

DIN 28459 'TW 3' / DN 100

 

 

S366B2201

3" TTMA

 

 

S367B2201

4" TTMA

 

 

S368B2201

undrilled Ø 210 mm

 

 

 

 

 

 

 

 

 

 

 

SS

 

 

S320B4401

undrilled Ø 210 mm**)

 

 

S320B4401F

DN 65 PN 25 / 40 Type E*)

 

 

S332B4401

DN 65 PN 10 / 16 Type B

10,0

22.1

S333B4401

DN 65 PN 10 / 16 Type B**)

 

 

S333B4401F

DN 65 PN 25 / 40 Type B

 

 

S334B4401

DN 65 PN 25 / 40 Type B**)

 

 

S334B4401F

DN 80 PN 10 / 16 Type E*)

 

 

S335B4401

DN 80 PN 10 / 16 Type B

)

 

 

S336B4401

DN 80 PN 10 / 16 Type B**

 

 

S336B4401F

DN 80 PN 25 / 40 Type B

 

 

S337B4401

DN 80 PN 25 / 40 Type B**)

 

 

S337B4401F

2" ASA 150

)

 

 

S357B4401

2" ASA 150**

 

 

S357B4401F

2½" ASA 150

)

6,6

14.6

S359B4401

2½" ASA 150**

6,6

14.6

S359B4401F

2½" ASA 300

 

 

S360B4401

2½" ASA 300**)

 

 

S360B4401F

3" ASA 150

 

 

S361B4401

3" ASA 150**)

 

 

S361B4401F

3" ASA 300

 

 

S362B4401

3" ASA 300**)

 

 

S362B4401F

DIN 28459 'TW 1' / DN 80

 

 

S365B4401

DIN 28459 'TW 3' / DN 100

 

 

S366B4401

3" TTMA

 

 

S367B4401

4" TTMA

 

 

S368B4401

*) Type E (with spigot),

EN 1092-1, see page 44

**) Flange with standard thickness

 

1A) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

1B) PN 10 / 16 / 25 / 40 = EN 1092

(types see page 44),

ASA = ANSI B16.5 (150 o. 300 psi),

DIN 28459 = old standard TW, 10 bar. TTMA = Truck Trailer Manufacturers Association

2) Material: Al = Aluminium, GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

 

Viton® and Teflon® are registred trademarks of DuPont, DuPont Elastomers.

 

3" (Ø 119 mm) DDCouplings

3" 119 mm) Dropped Tank Unit (Adapter) with Flange Connection

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

DIN 28459 'TW 1' / DN 80

 

 

Standard:

1,6

3.5

T465I1101

 

DIN 28459 'TW 3' / DN 100

 

1,6

3.5

T466I1101

 

FPM/FKM

 

Al

(Viton®)

 

3" TTMA

 

 

T467I1101

 

 

Other on

 

request.

4" TTMA

 

 

T468I1101

 

15° dropped Tank unit with flange connection makes it easier to connect when installed in high position and reduces hose wear.

1) DIN 28459 = old standard TW, 10 bar. TTMA = Truck Trailer Manufacturers Association

2) Material: Al = Aluminium

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

3" (Ø 119 mm) Tank Unit (Adapter) with Square Flange Connection

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

Normec (120x120 mm)

Al

Standard:

FPM/FKM

(Viton®)

 

 

T4107D1101

Normec (120x120 mm)

GM

 

 

T4107D2201

1) Normec = with drilling for Italian road tanker connection

2) Material: Al = Aluminium, GM = Gunmetal

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

3" 119 mm) Hose Unit (Coupler) Female Thread

According to NATO STANAG 3756

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

Thread Seal

kg

lbs

F 3" BSP

Al

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

PUR

3,8

8.4

S414B1101B

F 3" NPT

3,9

8.6

S415B1101

F 3" BSP

GM

PUR

8,4

18.5

S414B2201B

F 3" NPT

9,0

19.8

S415B2201

F 3" BSP

SS

PTFE

8,4

18.5

S414B4401A

F 3" NPT

8,7

19.2

S415B4401

F 3" BSP

Hastelloy

PTFE

 

 

S414A7701B

F 3" NPT

8,1

17.7

S415A7701

F 3" BSP

PVDF/Hastelloy

PTFE

 

 

S414A8701B

F 3" BSP

PEEK

PTFE

 

 

S414A9901B

F 3" NPT

 

 

S415A9901

1) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

 

3" 119 mm) Coupler Flanged Inlet

According to NATO STANAG 3756

 

Flange 1)

Body Material 2)

Seal 3)

Weight ≈

Mann Tek Code No.

O-Ring

kg

lbs

undrilled Ø 210 mm

 

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

Other on request.

 

 

S420B1101

DN 80 PN 10 / 16 Type A

 

 

S436B1101

3" ASA 150

5,5

12.1

S461B1101

DIN 28459 'TW 1' / DN 80

 

 

S465B1101

DIN 28459 'TW 3' / DN 100

 

 

S466B1101

3" TTMA

 

 

S467B1101

4" TTMA

5,5

12.1

S468B1101

undrilled Ø 210 mm

 

 

 

 

 

GM

 

 

S320B2201

DN 80 PN 10 / 16 Type B

 

 

S436B2201

DN 80 PN 25 / 40 Type B

 

 

S437B2201

3" ASA 150

 

 

S461B2201

3" ASA 300

 

 

S462B2201

DIN 28459 'TW 1' / DN 80

 

 

S465B2201

DIN 28459 'TW 3' / DN 100

 

 

S466B2201

3" TTMA

 

 

S467B2201

4" TTMA

 

 

S468B2201

undrilled Ø 210 mm

 

 

 

 

 

 

 

 

 

SS

 

 

S420B4401

o. Bohrungen Ø 210 mm**)

 

 

S420B4401F

DN 80 PN 10/ 6 Type B

12,7

28.0

S436B4401

DN 80 PN 10 / 16 Type B**)

 

 

S436B4401F

DN 80 PN 25 / 40 Type B

 

 

S437B4401

DN 80 PN 25 / 40 Type B**)

 

 

S437B4401F

DN 80 PN 25 / 40 Type E

 

 

S435B4401F

3" ASA 150

13,2

29.1

S461B4401

3" ASA 150 **)

13,2

29.1

S461B4401F

3" ASA 300

 

 

S462B4401

3" ASA 300 **)

14,6

32.2

S462B4401F

DIN 28459 'TW 1' / DN 80

 

 

S465B4401

DIN 28459 'TW 3' / DN 100

 

 

S466B4401

3" TTMA

 

 

S467B4401

4" TTMA

 

 

S468B4401

undrilled Ø 210 mm

 

PEEK

 

 

S420B9901

DN 80 PN 10 / 16 Type B

 

 

S436B9901

3" ASA 150

 

 

S461B9901

*) Type E (with spigot),

EN 1092-1, see page 44

**) Flange with standard thickness

 

1) PN 10 / 16 / 25 / 40 = EN 1092

(types see page 44),

ASA = ANSI B16.5 (150 o. 300 psi),

DIN 28459 = old standard TW, 10 bar. TTMA = Truck Trailer Manufacturers Association

2) Material: Al = Aluminium, GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

 

Viton® and Teflon® are registred trademarks of DuPont, DuPont Elastomers.

 

4" (Ø 164 mm) DDCouplings

4" (Ø 164 mm) Technical Information

Tank Unit (Adapter) and Hose Unit (Coupler)

According to NATO STANAG 3756

Material

Maximum Working Pressure

Test Pressure

Minimum Burst Pressure

Aluminium

10 bar / 145 psi

15    bar / 218 psi

50 bar / 726 psi

Brass / Gunmetal

16 bar / 232 psi

24    bar / 348 psi

80 bar / 1160 psi

Stainless Steel

25 bar / 363 psi

37,5 bar / 544 psi

125 bar / 1813 psi

 

 

Connections 

4" in BSP, NPT and flanged inlet.

Applications 

Recommended for HiFlo-loading / unloading of rail tankers, aviation refuellers and road tankers. Also suitable for ship to shore transfer, ship to ship transfer and ship to rig transfer or on any application where spillage needs to be minimized.

Media 

Petroleum products: gasoline, diesel, oil etc. Chemical products: ethylene oxide, propylene oxide, acrylonitrile, butadiene, ammonia, vinyl chloride, toluene, xylene, sulphuric acid, phenol etc.

Gas: vapor recovery/balance systems forfor various media.

Dry powder

Material of Body

Aluminium, brass/gunmetal, stainless steel, Hastelloy and PEEK. Other materials on request.

Seals 

StandardSeals FPM (Viton®), EPDM, FFKM (Chemraz®, Kalrez®), NBR. Other on request.

High Flow Rates / Low pressure Drop 

Allows maximum product transfer with minimal losses

Recommended Maximum Flow Rates 

3500 litres/minute (fuel)

Selectivity

- avoid mixing products 

To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available. Each unit has a number of selective positions, desig- nated by a coded part number according to the coup- ling size – specify when placing order. See page 32 ff.

Interchangeability

Compatible with couplings of other manufacturers.

Hose Unit with Intergrated Swivel 

All hose units are supplied with an integrated swivel.

 

4" 164 mm) Tank Unit (Adapter) Female Thread

According to NATO STANAG 3756

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

Thread Seal

kg

lbs

 

F 4" BSP

 

Al

 

Standard:

PUR

2,5

5.5

T516A1101B

 

F 4" NPT

2,8

6.2

T517A1101

 

 

FPM/FKM

F 4" BSP

 

PUR

7,0

15.4

T516D2201B

 

GM

(Viton®)

Other on

F 4" NPT

7,7

17.0

T517D2201

 

F 4" BSP

 

PTFE

6,0

13.2

T516B4401A

 

SS

request.

F 4" NPT

6,4

14.1

T517B4401

 

1) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

2) Material: Al = Aluminium, GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

 

4" (Ø 164 mm) Tank Unit (Adapter)– Flanged Inlet

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

undrilled Ø 230 mm

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

3,2

7.1

T521D1101

DN 100 PN 10 / 16 Type B

3,1

6.8

T539D1101

4" ASA 150

3,2

7.1

T563D1101

DIN 28459 'TW 3' / DN 100

2,6

5.7

T566D1101

4" TTMA

2,6

5.7

T568D1101

undrilled Ø 230 mm

 

 

 

 

 

GM

 

 

T521D2201

DN 100 PN 10 / 16 Type B

 

 

T539D2201

DN 100 PN 25 / 40 Type B

 

 

T540D2201

4" ASA 150

 

 

T563D2201

4" ASA 300 psi

 

 

T564D2201

DIN 28459 'TW 3' / DN 100

 

 

T566D2201

4" TTMA

 

 

T568D2201

undrilled Ø 230 mm

 

 

 

 

 

 

 

 

 

 

SS

 

 

T521B4401

o. Bohrungen Ø 230 mm**)

 

 

T521B4401F

DN 100 PN 10 / 16 Type B

8,7

19.2

T539B4401

DN 100 PN 10 / 16 Type B**)

8,6

19.0

T539B4401F

DN 100 PN 25 / 40 Type B

 

 

T540B4401

DN 100 PN 25 / 40 Type B**)

 

 

T540B4401F

DN 100 PN 25 / 40 Type E

 

 

T538B4401F

4" ASA 150

8,9

19.6

T563B4401

4" ASA 150 **)

8,9

19.6

T563B4401F

4" ASA 300 psi

12

26.5

T564B4401

4" ASA 300 psi**)

12

26.5

T564B4401F

DIN 28459 'TW 3' / DN 100

 

 

T566B4401

4" TTMA

2,5

5.5

T568B4401

*) Type E (with spigot),

EN 1092-1, see page 44

**) Flange with standard thickness

 

1) PN 10 / 16 / 25 / 40 = EN 1092

(types see page 44),

ASA = ANSI B16.5 (150 o. 300 psi),

DIN 28459 = old standard TW, 10 bar. TTMA = Truck Trailer Manufacturers Association

2) Material: Al = Aluminium, GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

 

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

4" 164 mm) Hose Unit (Coupler) Female Thread

According to NATO STANAG 3756

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

Thread Seal

kg

lbs

F 4 BSP

 

Al

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

PUR

(Polyurethane)

7,6

16.8

S516B1101B

F 4" ASSPT

 

 

S5136B1101B

F 4" NPT

7,9

14.2

S517B1101

F 4" BSP

 

GM

PUR

(Polyurethane)

17,5

38.6

S516B2201B

F 4" ASSPT

 

 

S5136B2201B

F 4" NPT

17,7

39.0

S517B2201

F 4" BSP

 

SS

 

PTFE

15,6

34.4

S516B4401A

F 4" ASSPT

 

 

S5136B4401A

F 4" NPT

15,9

35.0

S517B4401

1) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.3,

ASSPT = American Straight Pipe Thread, identical to NPS. NPT male threads can be connected with ASSPT female treads.

2) Material: Al = Aluminium, GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

 

4" 164 mm) Coupler Flanged Inlet

According to NATO STANAG 3756

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

O-Ring

kg

lbs

undrilled Ø 230 mm

 

 

 

Al

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM/FKM

(Viton®)

 

Other on request.

 

 

S521B1101

DN 100 PN 10 / 16 Type B

9,3

20.0

S539B1101

4" ASA 150

9,4

20.7

S563B1101

4" TTMA

8,7

19.2

S568B1101

DIN 28459 'TW 3' / DN 100

8,7

19.2

S566B1101

undrilled Ø 230 mm

 

 

 

 

 

Br

 

 

S521B2201

DN 100 PN 10 / 16 Type B

 

 

S539B2201

DN 100 PN 25 / 40 Type B

23,9

52.7

S540B2201

4" ASA 150

23,9

52.7

S563B2201

4" ASA 300 psi

 

 

S564B2201

4" TTMA

 

 

S568B2201

DIN 28459 'TW 3' / DN 100

 

 

S566B2201

undrilled Ø 230 mm

 

 

 

 

 

 

 

 

 

 

SS

16,1

35.5

S521B4401

o. Bohrungen Ø 230 mm **)

 

 

S521B4401F

DN 100 PN 10 / 16 Type B

16,1

35.5

S539B4401

DN 100 PN 10 / 16 Type B **)

16,1

35.5

S539B4401F

DN 100 PN 25 / 40 Type B

16,1

35.5

S540B4401

DN 100 PN 25 / 40 Type B **)

 

 

S540B4401F

DN 100 PN 25 / 40 Type E

 

 

S538B4401F

4" ASA 150

21,0

46.3

S563B4401

4" ASA 150 **)

21,0

46.3

S563B4401

4" ASA 300 psi

16,1

35.5

S564B4401

4" ASA 300 psi **)

 

 

S564B4401F

4" TTMA

8,7

19.2

S568B4401

DIN 28459 'TW 3' / DN 100

 

 

S566B4401

*) Type E (with spigot),

EN 1092-1, see page 44

**) Flange with standard thickness

 

1) PN 10 / 16 / 25 / 40 = EN 1092

(types see page 44),

ASA = ANSI B16.5 (150 o. 300 psi),

DIN 28459 = old standard TW, 10 bar. TTMA = Truck Trailer Manufacturers Association

2) Material: Al = Aluminium,

GM = Gunmetal, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

 

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

6" (Ø 238 mm) DDCouplings

6" (Ø 238 mm) Technical Information

Tank Unit (Adapter) and Hose Unit (Coupler)

Material

Maximum Working Pressure

Test Pressure

Minimum Burst Pressure

Aluminium

10 bar / 145 psi

15 bar / 218 psi

50 bar / 726 psi

Stainless Steel

16 bar / 232 psi

24 bar / 348 psi

80 bar / 1160 psi

 

 

Connections 

6" in BSP, NPT and flanged inlet.

Applications 

Recommended for marine bunkering, ship to shore transfer, ship to ship transfer and ship to rig transfer or on any application where spillage needs to be minimized.

Media 

Petroleum products: gasoline, diesel, oil etc. Chemical products: ethylene oxide, propylene oxide, acrylonitrile, butadiene, ammonia,

vinyl chloride, toluene, xylene, sulphuric acid, phenol etc.

Dry powder

Material of Body 

Aluminium or stainless steel; other materials on request.

Seals 

Standard seals FPM (Viton®), EPDM, FFKM (Chemraz®, Kalrez®), NBR. Other on request.

High Flow Rates / Low Pressure Drop

Allows maximum product transfer with minimal losses

Recommended Maximum Flow Rates 

4000 litres/minute (fuel)

Selectivity

- avoid mixing products

To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available. Each unit has a number of selective positions, desig- nated by a coded part number according to the coup- ling size – specify when placing order. See page 32 ff.

Interchangeability 

Compatible with couplings of other manufacturers.

Hose Unit with Intergrated Swivel 

All hose units are supplied with an integrated swivel.

 

6" (Ø 238 mm) Tank Unit (Adapter) – Female Thread

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal

Weight ≈

 

Mann Tek Code No.

 

O-Ring 3)

Thread Seal

kg

lbs

 

F 6" BSP

 

Al

 

Standard:

FPM/FKM

PUR

6,7

14.8

T6110B1101B

 

F 6" NPT

7,1

15.7

T6111B1101

 

 

(Viton®)

F 6" BSP

 

PTFE

15,7

34.6

T6110B4401A

 

 

SS

Other on request.

F 6" NPT

17,6

38.8

T6111B4401

 

 

6" (Ø 238 mm) Tank Unit (Adapter) – Flanged Inlet

 

Flange 1B)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

DN 150 PN 10 / 16 Type A

 

Al

 

Standard:

FPM/FKM

8,6

19.0

T645B1101

 

6" ASA 150

7,5

16.5

T6100B1101

 

 

(Viton®)

 

DN 150 PN 10 / 16 Type B

 

22,4

49.4

T645B4401

 

SS

Other on request.

6" ASA 150

22,4

49.4

T6100B4401

 

 

6" (Ø 238 mm) Hose Unit (Coupler) – Female Thread

 

Connection 1)

Inch/DN

 

Body Material 2)

Seal

Weight ≈

 

Mann Tek Code No.

 

O-Ring 3)

Thread Seal

kg

lbs

 

F 6" BSP

 

Al

 

Standard:

FPM/FKM

PUR

22,3

49.2

S6110B1101B

 

F 6" NPT

 

 

S6111B1101

 

 

(Viton®)

F 6" BSP

 

PTFE

 

 

S6110B4401A

 

 

SS

Other on request.

F 6" NPT

45,0

99.2

S6111B4401

 

 

6" (Ø 238 mm) Coupler – Flanged Inlet

 

Flange 1B)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

DN 150 PN 10 / 16 Type A

 

Al

 

Standard:

FPM/FKM

 

 

S645B1101

 

6" ASA 150

25,9

57.1

S6100B1101

 

 

(Viton®)

 

DN 150 PN 10 / 16 Type B

 

 

 

S645B4401

 

 

SS

Other on request.

6" ASA 150

49,5

109.1

S6100B4401

 

1A) F = Female thread, BSP = EN ISO 228, NPT = ANSI B1.20.1

1B) PN 10 / 16 / 25 / 40 = EN 1092 (types see page 44), ASA 150 = ANSI B16.5,150 psi

2) Material: Al = Aluminium, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

Viton® is registred trademark of DuPont, DuPont Elastomers.

 

8" (Ø 272 mm) DDCouplings

8" (Ø 272 mm) Technical Information

Tank Unit (Adapter) and Hose Unit (Coupler)

Material

Maximum Working Pressure

Test Pressure

Minimum Burst Pressure

Aluminium

10 bar / 145 psi

15 bar / 218 psi

50 bar / 726 psi

Stainless Steel

16 bar / 232 psi

24 bar / 348 psi

80 bar / 1160 psi

 

 

Connections 

8" flanged inlet (or NPT thread)

Applications 

Recommended for marine bunkering, ship to shore transfer, ship to ship transfer and ship to rig trans- fer or on any application where spillage needs to be minimized.

Media 

Petroleum products: gasoline, diesel, oil etc.

Chemical products: ethylene oxide,

propylene oxide, acrylonitrile, butadiene, ammonia, vinyl chloride, toluene, xylene, sulphuric acid, phenol etc.

Dry powder

Material of Body

Aluminium, brass/gunmetal, stainless steel, Hastelloy and PEEK. Other materials on request.

Seals 

Standard seals FPM (Viton®), EPDM, FFKM (Chemraz®, Kalrez®), NBR. Other on request.

High Flow Rates / Low Pressure Drop

Allows maximum product transfer with minimal losses

Recommended Maximum Flow Rates 

7500 litres/minute (fuel)

Selectivity 

- avoid mixing prodcuts 

To avoid product contamination caused by connecting a hose unit to the wrong tank unit, selective versions of the hose and tank units are available. Each unit has a number of selective positions, desig- nated by a coded part number according to the coup- ling size – specify when placing order. See page 32 ff.

Interchangeability 

Compatible with couplings of other manufacturers.

Hose Unit with Intergrated Swivel 

All hose units are supplied with an integrated swivel.

 

8" 272 mm) Tank Unit (Adapter) Flanged Inlet

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

DN 200 PN 10 Type A

 

 

 

 

T8102A1101

 

DN 200 PN 16 Type A

Al

 

Standard:

 

 

T8103A1101

 

8" ASA 150

 

 

T8105A1101

 

 

FPM/FKM

 

 

(Viton®)

 

DN 200 PN 10 Type B

 

 

 

T8102A4401

 

 

SS

Other on request.

 

DN 200 PN 16 Type B

 

 

T8103A4401

 

8" ASA 150

 

 

39,0

86.0

T8105A4401

 

*) alternatively also available with NPT female inlet

 

8" 272 mm) Coupler Flanged Inlet

 

Flange 1)

 

Body Material 2)

Seal 3)

Weight ≈

 

Mann Tek Code No.

 

O-Ring

kg

lbs

 

DN 200 PN 10 Type A

 

 

 

 

S8102A1101

 

DN 200 PN 16 Type A

Al

 

Standard:

 

 

S8103A1101

 

8" ASA 150

93,0

205.0

S8105A1101

 

 

FPM/FKM

 

 

(Viton®)

 

DN 200 PN 10 Type B

 

 

 

S8102A4401

 

 

SS

Other on request.

 

DN 200 PN 16 Type B

 

 

S8103A4401

 

8" ASA 150

 

 

93,0

205.0

S8105A4401

 

*) alternatively also available with NPT female inlet

1) PN 10 / 16 / 25 / 40 = EN 1092 (types see page 44), ASA = ANSI B16.5 (150 psi)

2) Material: Al = Aluminium, SS = Stainless Steel

3) Standard seal FPM/FKM. Alternative materials, e. g. EPDM, Chemraz®, Kalrez®, NBR or HNBR on request

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

Dust Cap for Tank Unit 

Dust Cap for Tank Unit (Adapter)

To increase the lifespan of DDC tank units, dust caps should be used. They protect the couplings againstthe ingress of dirt and water.

Materials: polyethylene, aluminum, stainless steel or rubber. Supplied with cable attachment and eyelets (rubber design DN 40 - 50 with integrated eyelet).

With the exception of the simple rubber type, the caps feature a safeguard against inadvertent release: before removing the cap, a spring-loaded locking pin is pulled.

Polyethylene composite caps in sizes in sizes DN 40-80 mm include a patented design with lip seal to facilitate the handling.

PE-Composite

Patent No. 000840780-0001

 

 

Aluminium 

 

 

Stainless Steel

 

 

Rubber 

 

 

Rubber 

 

 

 

 

 

 

 

Inch / DN

 

Material 1)

 

Seal 2)

Weight

 

Mann Tek Code No.

kg

lbs

 

¾"-1"

Ø 56 mm, DN 20-25

PE

 

Standard:

FPM

(Viton®)

0,1

0.29

C100A2201

Al

0,2

0.49

C100A1101

SS

0,6

1.30

C100A4401

 

 

1½-2"

Ø 70 mm, DN 40-50

PE

NBR

0,1

0.2

C200E2202

Al

 

Standard:

FPM

(Viton®)

0,3

0.7

C200A1101

SS

0,6

1.3

C200C4401

Rubber

0,1

0.3

C200D1300

 

2½"

Ø 105 mm, DN 65

PE

NBR

0,2

0,4

C300E2202

Al

Standard:

FPM

(Viton®)

 

 

C300A1101

SS

1,5

3,3

C300C4401

 

 

3"

Ø 119 mm, DN 80

PE

NBR

0,2

0,5

C400E2202

Al

Standard:

FPM

(Viton®)

 

 

C400A1101

SS

 

 

C400C4401

Rubber

 

 

C400D1300

 

4"

Ø 164 mm, DN 100

PE

 

 

 

 

 

 

Standard:

FPM

(Viton®)

0,2

0,5

C500E2202

Al

1,2

2,5

C500B1101

SS

2,5

5,5

C500C4401

 

6"

Ø 238 mm, DN 150

PE

 

 

C600A2201

Al

1,6

3,4

C600A1101

SS

 

 

C600A4401

8"

Ø 272 mm, DN 200

Al

 

 

C800B1101

SS

 

 

C800B4401

 

1) Material: PE = Polyethylen-Composite, Al = Aluminium, SS = Stainless Steel, Rubber = NBR/PVC

2) Standard seal FPM/FKM or NBR. Alternative materials, e. g. EPDM, Chemraz®, Kalrez® or HNBR on request

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

Pressure Cap for Tank Unit 

Pressure Cap for Tank Unit (Adapter)

used as third closing device according to ADR / RID, par. 6.8.2.2.2

Mann Tek pressure caps have been developed to increase the safety of the operating personnel and improve leak protection.

In case of an upstream leakage (male coupling untight) or extensive pressue buildup within the tank outlet due to expanding gas, the cap will indicate it. The operator relieves the pressure by pressing the lever and can then safely remove the cap.

Features

  • Corresponds to ADR / RID regulations
  • 'Third closing device' for road and rail tankers, containers
  • Working pressure up to 25 bar
  • Excess pressure indicator
  • Safe relief for pressure and vacuum 
  • Customs /tamper sealing possible (holes for sealing wire)
  • Automatic locking
  • Anti-theft protection: locking with standard padlock possible 

 

How It Works :

 

Pressure Indicator

(warns for overpressure)

 

Press the handle for pressure relief, opening

 

 

Inch / DN

 

Material of Body11)

 

Seal 2)

 

Working Pressure

 

Mann Tek Code No.

 

1½ - 2"

Ø 70 mm, DN 40 - 50

 

SS

 

 

25 bar / 363 psi

 

R200A4401

 

2½"

Ø 105 mm, DN 65

SS

Standard:

FPM

(Viton®)

25 bar / 363 psi

R300A4401

 

3"

Ø 119 mm, DN 80

SS

25 bar / 363 psi

R400A4401

 

Other on request.

4"

Ø 164 mm, DN 100

Al

10 bar / 145 psi

R500B1101

 

 

 

SS

25 bar / 363 psi

R500B4401

 



1) Material: Al = Aluminium, SS = Stainless Steel

3) Standard seal FPM/FKM or NBR. Alternative materials, e. g. EPDM, Chemraz® or Kalrez® on request

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

Sealing cap for Tank Unit | Dust plug for Hose Unit

Sealing Cap for Tank Unit (Adapter) 10 bar / 150psi

Suitable if a pressure tightness up to 10 bar - but no pressure relief - is required. Supplied with cable and mounting eyelets.

 

 

Inch / DN

 

Material of Body 1)

 

Seal 2)

Weight

 

Mann Tek Code No.

 

kg

lbs

 

¾"-1"

SS

 

 

 

 

Standard:

FPM

(Viton®)

Other on request.

0,6

1,30

C100P4401

 

Ø 56 mm, DN 20-25

 

1½"-2"

Al

0,3

0.7

C200P1101

 

SS

0,4

0.9

C200P4401

 

Ø 70 mm, DN 40-50

 

2½"

SS

1,5

1.1

C300P4401

 

Ø 105 mm, DN 65

 

3"

Al

0,6

1.3

C400H1101

 

SS

1,3

2.9

C400P4401

 

Ø 119 mm, DN 80

 

4"

SS

2,9

6.4

C500P4401

 

Ø 164 mm, DN 100

 

1) Material: Al = Aluminium, SS = Stainless Steel

2) Standard seal FPM/FKM or NBR. Alternative materials, e. g. EPDM, Chemraz® or Kalrez® on request

 

Dust plug for Hose Unit (Coupler)

To increase the lifespan of couplers, dust plugs should be used. They protect the couplings against the ingress of dirt and water. Materials: polyethylene, aluminum, stainless steel. Supplied with cable attachment and eyelets.

 

 

Inch / DN

 

Material of Body 1)

 

Seal 2)

Weight

 

Mann Tek Code No.

 

kg

lbs

 

¾"-1"

PE

 

 

 

 

 

 

 

 

 

 

 

Standard:

FPM

(Viton®)

Other on request.

0,1

0.1

P100A2201

 

Al

0,1

0.3

P100A1101

 

Ø 56 mm, DN 20-25

SS

0,3

0.7

P100A4401

 

1½-2"

PE

0,1

0.2

P200A2201

 

Al

0,2

0.5

P200A1101

 

Ø 70 mm, DN 40-50

SS

0,2

0.6

P200A4401

 

2½"

PE

0,2

0.5

P300A2201

 

Al

0,6

1.2

P300A1101

 

Ø 105 mm, DN 65

SS

 

 

P300A4401

 

3"

PE

0,1

0.2

P400A2201

 

Al

0,7

1.6

P400A1101

 

Ø 119 mm, DN 80

SS

0,6

1.3

P400A4401

 

4"

PE

0,2

0.4

P500B2201

 

Al

0,3

0.7

P500B1101

 

Ø 164 mm, DN 100

SS

 

 

P500A4401

 

6"

PE

 

 

P600A2201

 

Al

1,2

0.4

P600A1101

 

Ø 238 mm, DN 150

SS

 

 

P600A4401

 

8"

Ø 272 mm, DN 200

Al

1,2

0.4

P800A1101

 

SS

 

 

P800A4401

 

1) Material: PE = Polyethylene Composite, Al = Aluminium, SS = Stainless Steel

2) Standard seal FPM/FKM or NBR. Alternative materials, e. g. EPDM, Chemraz®, Kalrez® or HNBR on request

Viton® is a registred trademark of DuPont, DuPont Elastomers.

 

Parking Adapter | Selectivity Overview

Parking Adapter or Hose Unit (Coupler)

Coupling size

 

 

1"

(Ø 56 mm)

Material

 

Al

Mann Tek Code-Nr.

Tool 104-1

Tool 104-1-M18 *)

SS

Tool 104-4

Tool 104-4-M18 *)

 

2"

(Ø 70 mm)

 

Al

Tool 204-1

Tool 204-1-M18 *)

SS

Tool 204-4

Tool 204-4-M18 *)

 

2½"

(Ø 105 mm)

Al

Tool 304-1

Tool 304-1-M18 *)

SS

Tool 304-4

Tool 304-4-M18 *)

 

3"

(Ø 119 mm)

Al

Tool 404-1

Tool 404-1-M18 *)

SS

Tool 404-4

Tool 404-4-M18 *)

 

4"

(Ø 164 mm)

Al

Tool 504-1

Tool 504-1-M18 *)

SS

Tool 504-4

Tool 504-4-M18 *)

 

6"

(Ø 238 mm)

Al

Tool 604-1

Tool 604-1-M18 *)

SS

Tool 604-4

Tool 604-4-M18 *)

Parking adapters serve as a support for couplers when not in use.

They are screwed to the wall or other objects.

 

 

*) With Inductive sensor

Material: Al = Aluminium, SS = Stainless steel

 

Selectivity System: Overview

To prevent accidental mixing of media, a selectivity sytem for DDCouplings is availa- ble. Tank units are equipped with slots, hose units with pins.

Depending on the size of the coupling and required compatibility, the number of possible 'selectivity positions' varies.

In case of questions please consult our sales team.

 

Tank Unit

 

 

Hose Unit 

 

Product

Size

Position

Avgas 100 / 130

2½", 3", 4"

1

Avgas 108 / 135

2½", 3", 4"

2

Avgas 115 / 145

2½", 3", 4"

3

Avtur (Derd 2495) JP1, ATK, ATF 650. JET 'A'

2½", 3", 4"

4

Avtag (Derd 2486) JP4, ATG, JET 'B'

2½", 3", 4"

5

 

 

Example:  Aircraft Refuelling

The major oil companies have agreed to use the following selectivity positions for aviation refuelling. For the 2½", 3" and 4" sizes.

 

Selectivity DDCouplings

Selectivity System for 1" 56 mm)

Coupling diameter:

Ø56 mm (¾"-1")

 

Selectivity system:

Mann Tek, Todo.

Each unit can be provided with selectivity according to two systems – with 5 or 10 positions (see chart).

When ordering, please add "/SEL" and the chosen selectivity to the Mann Tek Code No.

Examples: S103A4401/SEL 1 (T) or S103A4401/SEL 12 (TU)

 

Media

Position

acrylonitrile

4 (X)

ethylene oxide

2 (U)

Propylene eoxid

3 (V)

Selectivity positions for acrylonitrile, ethylene oxide and propylene oxide for 1"

 

With 5 Positions

T       U      V      X       Y

 

1

2

3

4

5

 

 

With 10 Positions

TU  TV  TX  TY  UV

 

12

13

14

15

23

24

25

34

35

45

UX UY VX  VY  XY

 

Selectivity System for 2" 70 mm)

Coupling diameter: Ø 70 mm (1½"-2")

 

Selectivity System:

Mann Tek, Todo, Avery Hardoll, NATO STANAG 3756.

Each unit can be provided with selectivity according to two systems – with 7 or 21 positions (see chart).

When ordering, please add "/SEL" and the chosen selectivity to the Mann Tek Code No.

Examples: S210A4401A/SEL 1 (T) or S210A4401A/SEL 12 (TU)

 

Media

Position

acrylonitrile

X (5)

ethylene oxide

V (3)

propylene oxide

W (4)

Selectivity positions for acrylonitrile, ethylene oxide and propylene oxide for 2" 

 

With 7 Positions

T       U      V      W      X      Y       Z

 

1

2

3

4

5

6

7

 

 

With 21 Positions

TU  TV TW TX  TY  TZ  UV UW UX UY UZ

 

12

13

14

15

16

17

23

24

25

26

27

34

35

36

37

45

46

47

56

57

67

 

VW VX  VY  VZ WX WY WZ XY  XZ  YZ

 

Selectivity DDCouplings

Selectivity System for 2" (Ø 70 mm) – Special Version Fort ValeTM

Coupling diameter: Ø 70 mm (1½"-2")

 

Selectivity System:

"Fort Vale"

Each unit can be provided with selectivity with 15 positions (see chart).

When ordering, please add the chosen selectivity to the Mann Tek Code No. Example: S210A4401A / FV-SEL 12

 

With 15 Positions

A      B      C      D      E       F      G      H      J       K      L      M      N      P      Q

 

12

13

14

15

16

17

23

24

25

26

34

35

36

45

56

 

 

Selectivity System for 2½" 105 mm)

Coupling diameter: Ø 105 mm (2½")

 

Selectivity System:

Mann Tek, Todo, NATO STANAG 3756,

Avery Hardoll

 

Each unit can be provided with selectivity according to

two systems – with 7 or 21 positions (see chart).

 

When ordering, please add "/SEL" and the chosen

Examples: S312A4401/SEL 1 or S312A4401/SEL 12 (A)

 

 

With 7 Position

1

2

3

4

5

6

7

 

With 21 Positions

A

B

C

D

E

F

G

H

I

K      L

 

 

 

 

 

 

 

 

 

 

M

N

P

Q

R

S

T

U

V

W

 

 

Selectivity System for 2½" 105 mm) Special Version Fulcrum

Coupling diameter: Ø 105 mm (2½")

Selectivity System:

Fulcrum

Each unit can be provided with selectivity according to two systems – with 7 or 21 positions (see chart).

When ordering, please the chosen selectivity to the Mann Tek Code No. Examples: S312A4401/SEL 1 or S312A4401/SEL 12 (A)

 

With 7 Positions

1

2

3

4

5

6

7

 

 

With 21 Positions

TU

TV

TW

TX

TY

TZ

UV

UW

UX

UY

UZ

VW

VX

VY

VZ

WX

WY

WZ

XY

XZ

YZ

 

 

Selectivity System for 3" 119 mm)

Coupling diameter:  Ø 119 mm (3")

Selectivity System:

Mann Tek, Todo, NATO STANAG 3756,

Avery Hardoll

Each unit can be provided with selectivity according to two systems – with 7 or 21 positions (see chart).

When ordering, please add "/SEL" and the chosen selectivity to the Mann Tek Code No.

Examples: S414A4401/SEL 1 bzw. S414A4401/SEL 12 (A)

 

With 7 Positions

1

2

3

4

5

6

7

 

 

With 21 Positions

A      B      C      D      E       F      G      H       I       K      L

 

12

13

14

15

16

17

23

24

25

26

27

34

35

36

37

45

46

47

56

57

67

 

M      N      P      Q      R      S      T       U      V      W

 

 

Selectivity System for 4" 164 mm)

Coupling diameterØ 164 mm (4")

Selectivity System:

Mann Tek, Todo, NATO STANAG 3756, Avery Hardoll

Each unit can be provided with selectivity according to

two systems – with 7 or 21 positions (see chart).

 

When ordering, please add "/SEL" and the chosen selectivity to the Mann Tek code No.

Examples: S516A4401/SEL 1 or S516A4401/SEL 12 (A)

 

 

Media

Position

acrylonitrile

36 (P)

ethylene oxide

34 (M)

propylene oxide

35 (N)

Selectivity positions for acrylonitrile, ethylene oxide and propylene oxide for 4".

 

With 7 Positions

1

2

3

4

5

6

7

 

 

With 21 Positions

A

B

C

D

E

F

G

H

I

K      L

 

 

 

 

 

 

 

 

 

 

M

N

P

Q

R

S

T

U

V

W

 

 

Selectivity System for 6" (Ø 238 mm)

Coupling diameter: Ø 238 mm (6")

Selectivity System:

Compatible with TODO (Gardner Denver).

Each unit can be provided with 10 selectivity positions (see chart).

When ordering, please add "/SEL" and the chosen selectivity to the Mann Tek Code No.

Examples: S645B4401/SEL 12

 

 

With 10 Positions

12

13

14

15

23

24

25

34

35

45

 

 

Order Number Breakdown – 1/2

  1. Type of Coupling

A  = API Adapter

AV = Tank Unit EN 13081 ( special version )

B  = Ball Valve

C = Dust Cap

CG = Dust Cap LPG

D = Swivel

E  = Tank Unit with pressure valves

F  = Hose Unit ( ISO 45 )

G = Tank Unit ( ISO 45 )

GS = Tank Unit ( ISO 45 ) with selectivity

H = Sampling Vent & Drain Unit I        = Dust Plug ISO 45

K  = Dust Cap ISO 45

L  = Tank Unit LPG

LC = Tank Unit Cryogenic M = Hose Unit LPG

MC = Hose Unit Cryogenic N = Break Away Pin

NC = Break Away Pin Cryogenic O = Break Away Wire

P  = Dust Plug

R  = Pressure Cap

RG = Pressure Cap LPG

S  = Hose Unit ( STANAG 3756 )

SN = Hose Unit int. Break Away Pin SO = Hose Unit int. Break Away Wire

T  = Tank Unit ( STANAG 3756 )

U  = Filter / Sight Glass

V = Dust Plug LPG WA = Hose Fittings

 

  1. Socket Diameter / Nominal Diameter

 

  1. Connection (Thread, Flange etc.)

01 = ¾" BSP ( female )

02 = ¾" NPT ( female )

03 = 1" BSP ( female ) 04 = 1" NPT ( female )

05 = 1¼" BSP ( female )

06 = 1¼" NPT ( female )

07 = 1½" BSP ( female )

08 = 1½" NPT ( female )

09 = 1¾" BSP ( female )

10 = 2" BSP ( female )

11 = 2" NPT ( female )

12 = 2½" BSP ( female )

13 = 2½" NPT ( female )

14 = 3" BSP ( female )

15 = 3" NPT ( female )

16 = 4" BSP ( female )

17 = 4" NPT ( female )

18 = Flange undrilled Ø 156

19 = Flange undrilled Ø 165

20 = Flange undrilled Ø 210

21 = Flange undrilled Ø 230

22 = Flange undrilled Ø 254

23 = Flange DN 25 PN 10 / 16

24 = Flange DN 25 PN 25 / 40

25 = Flange DN 32 PN 10 / 16

26 = Flange DN 32 PN 25 / 40

27 = Flange DN 40 PN 10 / 16

28 = Flange DN 40 PN 25 / 40

29 = Flange DN 50 PN 25 / 40*

30 = Flange DN 50 PN 10 / 16

31 = Flange DN 50 PN 25 / 40

32 = Flange DN 65 PN 25 / 40*

33 = Flange DN 65 PN 10 / 16

34 = Flange DN 65 PN 25 / 40

35 = Flange DN 80 PN 25 / 40*

36 = Flange DN 80 PN 10 / 16

37 = Flange DN 80 PN 25 / 40

38 = Flange DN 100 PN 25 / 40*

39 = Flange DN 100 PN 10 / 16

40 = Flange DN 100 PN 25 / 40

41 = Flange DN 125 PN 6

42 = Flange DN 125 PN 10 / 16

43 = Flange DN 125 PN 25 / 40

44 = Flange DN 150 PN 6

45 = Flange DN 150 PN 10 / 16

46 = Flange DN 150 PN 25 / 40

47 = Flange DN 20 PN 10 / 16

48 = Flange DN 20 PN 25 / 40

49 = Flange ¾" ANSI Class 150

50 = Flange ¾" ANSI Class 300

51 = Flange 1" ANSI Class 150

52 = Flange 1" ANSI Class 300

53 = Flange 1¼" ANSI Class 150

54 = Flange 1¼" ANSI Class 300

55 = Flange 1½" ANSI Class 150

56 = Flange 1½" ANSI Class 300

57 = Flange 2" ANSI Class 150

58 = Flange 2" ANSI Class 300

59 = Flange 2½" ANSI Class 150

60 = Flange 2½" ANSI Class 300

61 = Flange 3" ANSI Class 150

62 = Flange 3" ANSI Class 300

63 = Flange 4" ANSI Class 150

64 = Flange 4" ANSI Class 300

65 = Flange TW 1 (3" - DN 80)

66 = Flange TW 3 (4" - DN 100)

67 = Flange 3" T.T.M.A.

68 = Flange 4" T.T.M.A.

69 = ¾" BSP ( male )

70 = ¾" NPT ( male )

71 = 1" BSP ( male )

72 = 1" NPT ( male )

73 = 1¼" BSP ( male )

* EN 1092-1:2001 Type E: Spigot

 

74 = 1¼" NPT ( male )

75 = 1½" BSP ( male )

76 = 1½" NPT ( male )

77 = 1¾" BSP ( male )

78 = 2" BSP ( male )

79 = 2" NPT ( male )

80 = 2½" BSP ( male )

81 = 2½" NPT ( male )

82 = 3" BSP ( male )

83 = 3" NPT ( male )

84 = 4" BSP ( male )

85 = 4" NPT ( male )

86 = Weld.flange 2" Ø 60,5 ID

87 = Flange TW 1 ( 2" DN 50 )

88 = Weld.flange 2" Ø 50 - Ø 70 ( flat )

89 = Weld.flange 2" Ø 57 ( int. chamfer )

90 = Weld.flange 2" Ø 60 (outer chamfer )

91 = Weld.flange 3" Ø 75 - Ø 90 (flat)

92 = Weld.flange 3" Ø 76 ( int. chamfer )

93 = Weld.flange 3" Ø 89 ( outer chamfer )

94 = Weld.flange 4" Ø 100 - Ø 120 (flat)

95 = Weld.flange 4" Ø 102 ( int. chamfer )

96 = Weld.flange 4" Ø 108 ( int. chamfer )

97 = Weld.flange 4" Ø 114 ( outer chamfer )

98 = Flange TW 1 (2" - DN 50)

with drain connection

99 = Flange DN 150 PN 25

100 = Flange 6" ANSI Class 150

101 = Flange 6" ANSI Class 300

102 = Flange DN 200 PN 10

103 = Flange DN 200 PN 16

104 = Flange DN 200 PN 25

105 = Flange 8" ANSI Class 150

106 = Flange 8" ANSI Class 300

107 = Flange Square ISO 45

108 = S60 x 6 ( female )

109 = S60 x 6 ( male )

110 = 6" BSP ( female )

111 = 6" NPT ( female )

112 = W2" - 7 ( female )

113 = Weld.flange 3" Ø 92 inner

114 = Square flange, 4 holes

115 = 6" BSP ( male )

116 = 6" NPT ( male )

117 = 8" NPT ( female )

118 = 4" Victaulic

119 = Flange DN 50 PN 25 / 40**

120 = Flange DN 65 PN 25 / 40**

121 = Flange DN 80 PN 25 / 40**

122 = Flange DN 100 PN 25 / 40**

123 = W2" - 7 ( male )

124 = 5" NPT ( female )

125 = 5" NPT ( male )

126 = Flange DN 100 PN 6

127 = Flange DN 80 PN 6

128 = Flange DN 65 PN 6

129 = Flange DN 50 PN 6

130 = Flange 8" ANSI Class 600

131 = W90 x 1/6" ( female )

132 = ½" NPT ( female )

133 = ½" BSP ( female )

134 = Flange Ø 184.2, 6 holes

135 = Flange TW 7 (6" - DN 150)

136 = 4" ASSPT ( female )

137 = Triclamp DN 25

138 = M54 x 1,5 ( female )

139 = Triclamp DN 50

140 = Weld.flange Ø 73 ( outer chamfer )

141 = 3" Victaulic

142 = Flange 5" ANSI Class 150

143 = 3" Ball valve

144 = 2" Victaulic

145 = 3" BSPT ( male )

** EN 1092-1:2001 Type F

 

146 = 5" Victaulic

147 = 2" BSPT ( female )

148 = 2" BSPT ( male )

149 = 1½" Victaulic

150 = 2½" Victaulic

151 = Flange 1" DIN 11864-2

152 = Flange 2" DIN 11864-2

153 = Flange Ø 135, 8 x M6

154 = 4" BSPT ( female )

155 = 4" BSPT ( male )

156 = Weld flange 2" Ø 61,5 ID

157 = 3" BSPT ( female )

158 = Weld end 1½" Ø 48 OD

159 = Thread TR 57 x 4

160 = Flange 2" BS10 Table D

161 = Flange 12" ANSI Class 150

162 = Flange 10" ANSI Class 150

163 = Flange DN 250 PN 16

164 = M130 x 6 ( female )

165 = Flange 10" ANSI Class 300

166 = ACME 1¼" ( female )

167 = ACME 1¾" ( female )

168 = ACME 2¼" ( female )

169 = ACME 3¼" ( female )

170 = ACME 1¼" ( male )

171 = ACME 1¾" ( male )

172 = ACME 2¼" ( male )

173 = ACME 3¼" ( male )

174 = Weld.flange Ø 76 ( outer chamfer )

175 = Flange DN 15 PN 10 / 16

176 = Flange DN 15 PN 25 / 40

177 = M130 x 6 ( male )

178 = Flange 6" T.T.M.A.

179 = Flange DN 80 PN 25 / 40***

180 = ½" NPT ( male )

181 = ½" BSP ( male )

182 = 5" BSP ( female )

183 = 5" BSP ( male )

184 = Weld end 8" Ø 219 OD

185 = Weld end 6" Ø 168 OD

186 = Flange DN 250 PN 25

187 = Flange 2" T.T.M.A.

188 = Flange 3" BS10 Table D

189 = Flange ½" ANSI Class 150

190 = Flange 1" ANSI Class 150 Flat Face

191 = Flange 12" ANSI Class 300

192 = Flange DN 250 PN 10

193 = Weld end Ø 114 Schedule 40

194 = Weld end Ø 114 Schedule 80

195 = 6" Victaulic

196 = 1" Victaulic

197 = DN 125 JIS 5K

198 = DN 100 JIS 5K

199 = DN 80 JIS 5K

200 = DN 50 JIS 5K

201 = DN 40 JIS 5K

202 = Flange 2" DIN 11864-3

203 = 3½" BSP ( female )

204 = Flange Ø 110, Ø 86 / Ø 5.5 ( 6x )

205 = Weld end Ø 60 Schedule 80

206 = Weld end Ø 89 Schedule 40

207 = Weld end Ø 89 Schedule 80

208 = Flange DN 25 PN 6

209 = Flange DN 32 PN 6

210 = Flange DN 40 PN 6

211 = DN 125 JIS 10K

212 = DN 100 JIS 10K

213 = DN 80 JIS 10K

214 = DN 50 JIS 10K

215 = DN 40 JIS 10K

216 = Flange DN 80, holes Ø 14 ( 6x )

217 = Flanges 5" ANSI Class 300

No part of this leaflet may be reproduced in any form or by any means without permission in writing fr om the publisher

NOTE: When swivels are chosen (first sign: D), the second and the third sign indicate thread side 1 one, the fourth and the fifth sign the second outlet indicate thread side 2.

Design may change without notice.

 

 

Order Number Breakdown – 2/2

  1. Version

A  = Version No. 1 (machined from bar)

B  = Version No. 2 (casted)

C  = Version No. 3 (kokill casted)

D  = Sep. piston guide

E  = Injection moulded

F  = 6" Flange Hydrant

G  = Drain connection

H  = Leaf spring lock

I      = Bent (dropped) Tank Unit, short ( 15° )

J     = Bent (dropped) Tank Unit ( 15° )

K = Short Tank Unit / Swivel N = Non Return Valve

P  = Pressure ( Custom )

S  = Sight Glass

T  = Transparent

U  = Stop before disconnected

 

  1. Material Coupling and Body

1     = Aluminium

2     = Brass

3     = Steel

4     = Edelstahl 1.4408 ( AISI 316 )

5     = Edelstahl 1.4301 ( AISI 304 )

6     = Titan

7     = Hastelloy

8     = PVDF

9     = PEEK

 

  1. Material in the Innerparts

1     = Aluminium

2     = Brass

3     = Steel

4     = Stainless steel A4 ( 316 )

5     = Stainless steel 1.4301

6     = Titan

7     = Hastelloy

8     = PVDF

9     = PEEK

K  = Inconel

 

  1. O-Rings
  1. Flat (Thread) Seals / Extras

A     = Flat Seal, Teflon® ( PTFE )

B     = Flat Seal, Vulkollan® ( PUR)

C     = 2-Way Ball Valve

D     = Flat Seal, Viton® ( FPM) DA = Double Acting ( Ball Valve)

M = Two-Step Cam Curve

N     = No Branding

U20 = Pressure Bleeding valve 20 bar

V     = Locked Hose Unit

 NA = Ball Valve w. square trunnion (no actuator) W = Swivel with double ball valve

D     = Flat Seal, Viton® ( FPM) DA = Double Acting ( Ball Valve)

P     = Pressure Equalizing Valve

Q  = Sampling Vent & Drain Unit with

X     = Special surface treatment Z = Excentric Tank Unit

E     = Tank Unit with short piston                                 reduced bore diameter ( Argus, Hydrant ) -RA = Racing

F      = Flange thickness acc. to standard

G  = Flat Seal, Hypalon®

H     = Flat Seal, Nitrile ( NBR) I          = Emco compatible

J      = Flat Seal, EPDM

K     = Adapter with locked piston guide

L      = Locked thread (maggot screw)

R     = Hose Unit with int. Break Away

S     = Sampling Vent & Drain Unit, only with one ball valve

SR = Spring Return ( Ball Valve)

T     = TW-Flange extended circles

U     = Pressure Bleeding Valve 16 bar U5 = Pressure Bleeding Valve 5 bar

-LC = Locking Cap

-S = FEP O-Ring in Hose Unit swivel

-ST = Steam

-XL = Oversized swivel

-45 = 45 Mesh

-60 = 60 Mesh

-10 = 100 Mesh

 

ID-Tag on Coupling: 

 

Example:

2" (Ø 70 mm) Hose Unit (Coupler), female thread

Selection of registred trade names from BASF, Bayer AG, B.F. Goodrich, Chemische Werke Hüls, Daikin, Dow Company, DSM, DuPont, DuPont Dow Elastomers, Esso Chemie, Hercules, Hoechst AG, Montedison, Monteflous, Nippon Zeon, Polysar LTD., Rhone Poulenc, 3M Company, Wacker Chemie, Precision Polymer Engineering Ltd.

 

Options – Special Types

Couplings with Special Flanges

On request we manufacture all combinations of flange thickness / holes and length

Example: 2" (Ø 70 mm) tank unit (adapter) with flange 4" ANSI 150 psi, Code No: T263A4401

 

Tank Unit with Short Piston

When coupled, the piston spindle does not protrude. This special type is useful e. g. for the direct connection to ball vallves.

Example Mann Tek Code No.: T230B1101E

 

Tank Unit with Drain Connection

Für easy venting and sampling.

Available for all tank units with flange.

Example Mann Tek Code No.: T298G1101 (f. TW1 Flansch)

 

Tank Unit (Adapter) Excentrical Flange

Tank unit (adapter) with excentrical flange, available in sizes from 1" to 6".

Example 2" (Ø 70 mm) tank unit with excentrical flange 4" ASA 150, Mann Tek Code-Nr.: T263A4401Z

 

Traditional Flange

 

Excentrical Flange

 

Options – Special Types

Tank Unit / Hose Unit with flange EN 1092-1

Type E (Spigot) / Type F (Recess)

 

Tank Unit

Flange EN 1092-1

Type E (Spigot)

 

Hose Unit

Flange EN 1092-1

Type F (Recess)

 

Standard flange connections are usually executed with sealing surface Type A (Flat Face ) oder Type B ( Raised Face ), see page 44.

Current alternatives are Type E ( Spigot ) and Type F ( Recess ), which are used from some road and rail tank manufacturers.

 

With Victaulic® Connection

All DDCouplings can be manufactured with grooved pipe ends, compatible with the Victaulic system.

Suitable e. g. for military and offshore applications.

 

Victaulic® is a registred brand name of Victaulic Europe

 

Example Mann Tek Code-Nr. S2144A1101

 

Hose Unit with Locking Device to Avoid Unwanted Disconnection

After the coupling the connection is automatically locked and can not loosen unintentionally. Pulling ring version LD-S2 or lever version L-S2, available for hose units (couplers) of any size.

4" hose unit withlocking device (lever)                                 2" hose unit with locking device (pulling ring)

 

 

Example: Addition to Mann Tek Code-Nr L-S5                                  Example: Addition to Mann Tek Code-Nr LD-S2

 

Hose Unit with Ground Cable Assembly

Ground cables serve for the safe electrostatic dissipation of electrical currents (potential equalization).

They are prescribed for some applications, e. g. for air- craft refuelling.

Materials: Cable stainless with plastic coatingl, crocodile clamp brass, including assembly.

Mann Tek Code No. G-F3-12-XXX.

When ordering please substitute XX with the required length (mm).

 

Options – Special Types

Hose Unit with Integrated SBC Break Away

Where there is a risk of excessive force on the hose due to unexpected movement between the loading and unloading station.

For these application DDCouplings with integrated SBCouplings (Safety Break Away) are available.

Pleas add 'N' to the Mann Tek Code No., Example: SN211A4401.

 

Hose Unit with Non-Return Valve

The medium can not flow back when the pump switches off while the coupling is still connected. Suitable for some wet hose applications.

Example Mann Tek Code-Nr.: S210N1101B

 

Hose Unit for Old Emco Version

2" (Ø 70 mm) coupler in 'big mouth' special version, com- patible with older Emco Wheaton tank units.

Example Mann Tek

Code No.: S210A1101BI

 

Hose Unit f. Emergency Unloading

For the emergency unloading of rail or road tankers, the swivel of the coupler must be blocked for a fast connection with standard thread connections without tools.

Several different versions are available from Mann Tek.

 

Extended Handles

Extended handle  for 2", 2½" and 3" Hose unit

 

Hose Unit with Electronic Sensor

Electronic Sensor

The sensor is detecting the position of the driving plate inside the hose unit.

No modifi cation on the tank unit is needed. That makes it possible to identify if the hose unit is connected to a tank unit and if they are in an open position.

 

Z : Option Sensor

S1 : for 1" coupling

S3 : for 2½" coupling

S5 : for 4" coupling 

44 : Housing material Stainless Steel

A1 : DC-PNP

S2 : for 2" coupling

S4 : for 3" coupling

S6 : for 6" coupling

A2 : NAMUR Standard

 

Available with ATEX on request  II 2G

Example: additional Mann Tek Code No.

... + Z-S1-44-A1

 

Options – Special Types

Hose or Tank Unit with Pressure Bleeding Valve

Only for special operating conditions where there is the risk of excessive pressure increase through warming in the pipe / hose system.

To protect the equipment, the optional pressure bleeding valve opens at a predetermined pressure limit.

Other applications: adapter pieces between different DDCouplings, hose assemblies with DDCouplings or DACouplings on both sides, e. g. military applications  (logistic supply lines).

 

Tank Units with Pressure Equalizing Valve

If liquid can get trapped in the tank unit during operation so that it can not escape, there is the risk that the tank unit is damaged during coupling.

Process engineering solution: open valves behind the tank unit to relieve the trapped liquid.

Technical solution: the optional pressure equalizing valve relieves the pressure during coupling into the hose unit.

Example Mann Tek Code No. S210A1101BP

 

Sight Glass with Integrated Strainer

for Petroleum Based Products

Tank an hose units in size 2½" BSP/NPT or 3" BSP/NPT are available with an additional sight glass with integrated strainer. During operation it is easy to see when the strainer shall be cleaned.

– easy service of the strainer due to quick connection- 

 

Three different screen sizes are available,

45 mesh (350 µm), 60 mesh (250 µm) or 100 mesh (150 µm).

Example for Code No. 'Sight Glass with Strainer: U1280S1101-XX – when ordering, replace XX with -45 for 45 mesh, -60 for 60 mesh, -10 for 100 mesh.

 

Options – Special Types

Colour Coding

For a clear assignment of coupling and medium, the body, flange and handles of our couplings are available in any required colour.

 

Couplings with Aseptic Flange

DDCouplings are available with aseptic flanges to DIN 11864-2 or Triclamp flange connection.

Applications: for foodstuffs/beverages, fine chemicals, filter and water treatment plants.

Note: not suitable for pharmaceutical media with highest requirements to sterility.

On request for the mentioned coupling a test according GMP can be effected.

 

Tank and Hose Units with Aseptic Flange to DIN 11864-2

FDA conform seals

 

Tank and Hose Units with Triclamp Connection to DIN 32676

FDA conforme seals

 

 

 

 

Tools for the Installation / Dismounting

DDCouplings can be installed and dismounted without special tools, with standard wrenches.

Additionally, below mentioned tools are helpful to open the piston (the valve plates) to empty the system:

 

 

Wrench size to install or dismount tank and hose units:

for Coupling

Wrench Size

1"

SW 50 mm

2"

SW 65 mm

2½"

SW 85 mm

3"

SW 100 mm

4"

Tank Unit - 125 mm Hose Unit - 130 mm

6"

SW 190 mm

 

 

Flange Facing Types to EN 1092

 

 

Flange Measurements – 1/2

 D   = Diameter

Ø k   = Centre Diameter

n   = Number of Holes

Ø d  = Hole Diameter

 

EN 1092-1

DN

PN 10

PN 16

PN 25

PN 40

Ø D

Ø k

n

Ø d

Ø D

Ø k

n

Ø d

Ø D

Ø k

n

Ø d

Ø D

Ø k

n

Ø d

20

mm

105

75

4

14

105

75

4

14

105

75

4

14

105

75

4

14

inch

4.13

2.95

0.55

4.13

2.95

0.55

4.13

2.95

0.55

4.13

2.95

0.55

25

mm

115

85

4

14

115

85

4

14

115

85

4

14

115

85

4

14

inch

4.53

3.35

0.55

4.53

3.35

0.55

4.53

3.35

0.55

4.53

3.35

0.55

32

mm

140

100

4

18

140

100

4

18

140

100

4

18

140

100

4

18

inch

5.51

3.94

0.71

5.51

3.94

0.71

5.51

3.94

0.71

5.51

3.94

0.71

40

mm

150

110

4

18

150

110

4

18

150

110

4

18

150

110

4

18

inch

5.91

4.33

0.71

5.91

4.33

0.71

5.91

4.33

0.71

5.91

4.33

0.71

50

mm

165

125

4

18

165

125

4

18

165

125

4

18

165

125

4

18

inch

6.50

4.92

0.71

6.50

4.92

0.71

6.50

4.92

0.71

6.50

4.92

0.71

65

mm

185

145

4

18

185

145

4

18

185

145

8

18

185

145

8

18

inch

7.28

5.71

0.71

7.28

5.71

0.71

7.28

5.71

0.71

7.28

5.71

0.71

80

mm

200

160

8

18

200

160

8

18

200

160

8

18

200

160

8

18

inch

7.87

6.30

0.71

7.87

6.30

0.71

7.87

6.30

0.71

7.87

6.30

0.71

100

mm

220

180

8

18

220

180

8

18

235

190

8

22

235

190

8

22

inch

8.66

7.09

0.71

8.66

7.09

0.71

9.25

7.48

0.87

9.25

7.48

0.87

125

mm

250

210

8

18

250

210

8

18

270

220

8

26

270

220

8

26

inch

9.84

8.27

0.71

9.84

8.27

0.71

10.63

8.66

1.02

10.63

8.66

1.02

150

mm

285

240

8

22

285

240

8

22

300

250

8

26

300

250

8

26

inch

11.22

9.45

0.87

11.22

9.45

0.87

11.81

9.84

1.02

11.81

9.84

1.02

200

mm

340

295

8

22

340

295

12

22

360

310

12

26

375

320

12

30

inch

13.39

11.61

0.87

13.39

11.61

0.87

14.17

12.20

1.02

14.76

12.60

1.18

250

mm

395

355

12

22

405

355

12

26

425

370

12

30

450

385

12

33

inch

15.55

13.98

0.87

15.94

13.98

1.02

16.73

14.57

1.18

17.72

15.16

1.30

300

mm

445

400

12

22

460

410

12

26

485

430

16

30

515

450

16

33

inch

17.52

15.75

0.87

18.11

16.14

1.02

19.09

16.93

1.18

20.28

17.65

1.30

 

Flange Translation EN 1092 / DIN (old)

EN 1092-1

DIN (old)

EN 1092-1 PN 6

DIN 2631

EN 1092-1 PN 10

DIN 2632

EN 1092-1 PN 16

DIN 2633

EN 1092-1 PN 25

DIN 2634

EN 1092-1 PN 40

DIN 2635

EN 1092-1 Type B (Raised Face)

DIN 2526 Form C

EN 1092-1 Type C (Tongue)

DIN 2512 Form F

EN 1092-1 Type D (Groove)

DIN 2512 Form N

EN 1092-1 Type E (Spigot)

DIN 2513 Form V

EN 1092-1 Type F (Recess)

DIN 2513 Form R

 

Flange Measurements – 2/2

Ø D   = Diameter

Ø k   = Centre Diameter

n   = Number of Holes

Ø d  = Hole Diameter

 

ANSI (ASA) B 16,5

Inch

150 psi

300 psi

Ø D

Ø k

n

Ø d

Ø D

Ø k

n

Ø d

¾"

mm

98,4

69,8

4

15,9

117,5

82,5

4

19

inch

3⅞

4⅝

¾

1"

mm

107,7

79,4

4

15,9

123,8

88,9

4

19

inch

3⅛

4⅞

¾

1¾"

mm

117,5

88,9

4

15,9

133,3

98,4

4

19

inch

4⅝

3⅞

¾

1½"

mm

127

98,4

4

15,9

155,6

114,3

4

22,2

inch

5

3⅞

6⅛

2"

mm

152,4

120,6

4

19

165,1

127

8

19

inch

6

¾

5

¾

2½"

mm

177,8

139,7

4

19

190,5

149,2

8

22,2

inch

7

¾

5⅞

3"

mm

190,5

152,4

4

19

209,5

168,3

8

22,2

inch

6

¾

6⅝

4"

mm

228,5

190,5

8

19

254

200

8

22,2

inch

9

¾

10

7⅞

5"

mm

254

215,9

8

22,2

279,4

234,9

8

22,2

inch

10

11

6"

mm

279,4

241,3

8

22,2

317,5

269,9

12

22,2

inch

11

12½

10⅝

8"

mm

342,9

298,4

8

22,2

381

330,2

12

25,4

inch

13½

11¾

15

13

1

10"

mm

406,4

361,9

12

25,4

444,5

387,3

16

28,6

inch

16

14¼

1

17½

15¼

1⅛

12"

mm

482,6

431,8

12

25,4

520,7

450,8

16

31,7

inch

19

17

1

20½

17¾

 

 

DIN 28459

 

DN

Ø D

Ø k

n

Ø d

TW 1

50

mm

154

130

8

11

inch

6.06

5.12

0.43

TW 1

80

mm

154

130

8

11

inch

6.06

5.12

0.43

TW 3

100

mm

174

150

8

14

inch

6.85

5.91

0.55

TW 5

125

mm

204

176

8

14

inch

8.03

6.93

0.55

TW 7

150

mm

240

210

12

14

inch

9.45

8.27

0.55

 

T.T.M.A

Inch

Ø D

Ø k

n

Ø d

2"

mm

114,3

95,3

6

11,1

inch

4.50

3.75

0.44

3"

mm

142,9

123,8

8

11,1

inch

5.63

4.87

0.44

4"

mm

168,3

149,2

8

11,1

inch

6.63

5.87

0.44

5"

mm

196,9

177,8

8

11,1

inch

7.75

7.00

0.44

6"

mm

228,6

206,4

12

11,1

inch

9.00

8.13

0.44

8"

mm

276,2

257,2

16

11,1

inch

10.87

10.13

0.44

 

Thread Seals (Flat Seals)

Weight

≈ kg

Thread

BSP

Materials / Application

Dimensions

≈ mm

Mann Tek Code No.

D

d

s

0,001

BSP ½"

 

 

 

 

PTFE (Teflon®) white, massive continuously hard, universally resistant Teflon® is a registred trademark of DuPont

20

13

2

On request

0,001

BSP ¾"

26

19

2

1498-06

0,002

BSP 1"

33

24

2

1220-06

0,003

BSP 1¼"

42

34

2

1536-06

0,003

BSP 1½"

48

39

2

1196-06

0,004

BSP 2"

60

49

2

1052-06

0,007

BSP 2½"

76

63

2,5

1181-06

0,006

BSP 3"

88

77

3

1110-06

0,009

BSP 4"

114

100

3

1295-06

0,016

BSP 6"

164

150

3

1963-06

0,001

BSP ½"

 

 

 

Thermopac

asbestos free, light, hard. Especially for hot oils and hot bitumen up to 250º C and for hot water and saturated steam up to 25 bar.

20

13

2

On request

0,001

BSP ¾"

26

19

2

1498-25

0,002

BSP 1"

33

24

2

1220-25

0,002

BSP 1¼"

42

34

2

1536-25

0,003

BSP 1½"

48

39

2

1196-25

0,004

BSP 2"

60

49

2

1052-25

0,005

BSP 2½"

76

63

3

1181-25

0,009

BSP 3"

88

77

3

1110-25

0,013

BSP 4"

114

100

3

1295-25

0,016

BSP 6"

164

150

3

1963-25

0,001

BSP ½"

 

 

 

FPM/FKM (Viton®)

soft for aromatic hydrocarbons and hot oils.

Viton® is a registred trademark of DuPont.

20

13

2

On request

0,001

BSP ¾"

26

19

2

1498-01

0,002

BSP 1"

33

24

2

1220-01

0,002

BSP 1¼"

42

34

2

1536-01

0,003

BSP 1½"

48

39

2

1196-01

0,004

BSP 2"

60

49

2

1052-01

0,006

BSP 2½"

76

63

3

1181-01

0,008

BSP 3"

88

77

3

1110-01

0,014

BSP 4"

114

100

3

1295-01

0,016

BSP 6"

164

150

3

1963-01

0,001

BSP ¾"

 

 

 

PUR (Polyurethane)

Flat seals type of polyurethane, hightly resitant to abrasion, non-toxic.

Shore hardness = 90°. For all petroleum based products and many solvents. Colour: Blue

26

19

2

1498-09

0,001

BSP 1"

33

24

2

1220-09

0,001

BSP 1¼"

42

34

2

1536-09

0,002

BSP 1½ "

48

39

2

1196-09

0,003

BSP 1¾"

54

44

2,5

On request

0,003

BSP 2"

60

49

2

1052-09

0,005

BSP 2½ "

76

63

2,5

1181-09

0,006

BSP 3"

88

77

3

1110-09

0,010

BSP 3½"

100

80

3

On request

0,009

BSP 4"

114

100

3

1295-09

0,012

BSP 5" (No std.)

140

124

3

On request

0,016

BSP 6"

164

150

3

1963-09

 

 

Viton® and Teflon® are registred trademarks of DuPont, DuPont Elastomers.

 

O-Ring Materials

 

Designation

Trade name

 

ISO 1629

ASTM 1418

Temp. Range

°C

 

Field of Application

Nitrile Butadiene Rubber / Nitrile Rubber

Buna N® Europrene N® Hycar®

Nipol N® Perbunan ®

NBR

NBR

-55

110

Petroleum based products / aliphatic hydrocarbons (gasoline, diesel, oils, petroleum, propane, butane). Animal and vegetal oils and fats. Flame retardant liquids.. Silicone oils and greases.

Water up to 80º C.

Ethylene-Propylene Diene

Rubber

Dutral Keltan® Vistalon® Buna AP®

EPDM

EPDM

-55

120

Water, hot water, vapour, brake fluids, detergents.

Alcohols, ketons, engine coolants, phosphate

based flame retardants, organic and inorganic acids and alkalis.

Not suitable for petroleum based products.

Fluoroelastomer

Fluorel® Technoflon® Viton®

FPM

FKM

-20

200

Petroleum based products / aliphatic hydrocarbons (gasoline, diesel, oils, petroleum, propane, butane) - also with high additive content.

Phosphate based flame retardants. Silicone oils and greases, acids and alkalis.

Fluorosilicone Elastomer

––––

MFQ

FVMQ

-60

200

Additional to the properties of silicone elastomers, fluorosili- cone elastomers show a consideably higher resistance to oils, fuels and solvents - especially to aromatic and aromatic and chlorinated hydrocarbons and alcohols.

Silicone

Silastic® Silopren®

MVQ

VMQ

-60

200

Very good heat and cold resistance, very good resistance to oxygene, ozone, UV rays and wheather influence. High electrical insulating properties, physiologically safe.

Hydrogenated Nitrile Butadiene Rubber

Therban® Tornac® Zetpol®

HNBR

HNBR

-35

120

Very good resistance to petroleum based products / aliphatic hydrocarbons like NBR, but better resistance to high temperature, ageing and wheather influence.

Excellent physical properties also with high temperatures.

Butyl Rubber

Exxon Butyl® Polysar Butyl®

IIR

IIR

-55

100

For O-Rings this material has largely been replaced by EPDM. Butyl is resistant to the same fluid types as EPDM and -except for resistance to gas permeation- it is somewhat inferior to EPDM for O-Ring use.

Excellent weather resistance and gas permeation resistance. Not suitable for petroleum based products.

Perfluorinated Elastomer

CHEMRAZ®

Kalrez® PERLAST®

FFPM

FFPM

-40

260

Best chemical resistance of all elastomers, including organic acids, acetic acid, benzoic acid, formic acid.

Chloroprene Rubber

Baypren® Neoprene®

CR

CR

-40

120

Resistant to refrigerants, ammonia, carbon dioxide, freon (R12, R13, R21, R22, R113 - R115), silicone oils, water, oxygen (low pressure), alkalis, coustic soda, alcohols, chlorine, ozone, castor oil and vegetable oils.

Properties of CR are similar to NBR but slightly lower resistance to petroleum based producs, better resistance to ageing, UV light and ozone.

Polyester / Polyether Urethane Rubber

Polyurethane Adiprene® Urepan® Desmopan®

PU PUR AU EU

AU EU

-40

100

Very good resistance to petroleum based products, also with aromatic content. Good resistance to ozone and ageing.

Very good mechanical properties.

Not resistant to esters, concentrated acids and lyes, water above +50º C.

Polytetrafluoroethylene

Teflon®

PTFE

PTFE

-200

260

Universal chemical resistance except liquid alkaline metals and some fluorine compounds.

Very good anti friction properties, low wear. High tempera- ture resistance. Physiologically safe.

Use for statical seals only.

Fluorinated Ethylene Propylene

Teflon FEP®

FEP/MVQ

FEP/VMQ

-60

200

Universal chemical resistance except liquid alkaline metals and some fluorine compounds.

Very good anti friction properties, low wear. High tempera- ture resistance. Physiologically safe.

FEP/FPM

FEP/FKM

-20

200

Perflouralkoxy

Teflon PFA®

PFA/MVQ

PFA/VMQ

-60

250

Universal chemical resistance except liquid alkaline metals and some fluorine compounds.

Very good anti friction properties, low wear. High tempera- ture resistance. Physiologically safe.

PFA/FPM

PFA/FKM

-20

250

Tetrafluoroethylene- Propylene  Copolymer Elastomer

Aflas®

––––

TFE / P

-25

200

Petroleum based products, oils and greases, brake fluids, fuels, alcohols, heat transfer media, oils. amines, acids, al- kalis.

Note: Specifications in this chart are based on the information given by our suppliers together with published guides. This is not always a guarantee for a proper function. If in doubt, please ask our sales team, statiing medium and operating conditions.

 

Comparison NPT and BSP Threads

NPT ( Conical Thread )

Please observe the following basic rules :

 

  1. Always use some type of sealant (tape or paste) and apply sealant to male thread only. If using a hydraulic sealant, allow sufficient curing time before system is pressurized.
  2. When using tape sealant, wrap the threads in a clockwise motion, starting at the first thread (open end of the coupling) and following the thread direction.
  3. When using paste sealant, apply to threads with a brush, using the brush to work the sealant into the threads. Apply enough sealant to fill in all the threads all the way around.
  4. When connecting two pars of the same material that will require future disassembly, use a special sealant paste to avoid seizure (galling) of the
  5. When connecting parts made of different metals (e. steel and aluminium), standard tape or paste sealant is sufficient.
  6. For sizes 2" and below, tape and paste perform satisfactory. When using thread tape, four wraps (covering all necessary threads) are usually sufficient.
  7. For sizes 2½" and above, thread paste is recommended. If thread tape is used, eight wraps (covering all necessary threads) are usually sufficient. Apply more wraps if necessary.
  8. For stubborn-to-seal threads, apply a normal coating of thread paste followed by a normal layer of thread
  9. For extremely stubborn to seal threads, apply a normal coating of thread paste followed by a single layer of gauze bandage followed by a normal layer of thread tape.
  10. Over-tightening threads can be just as detrimental as insuf- ficient tightening.

Note: When this procedure is done, the connection becomes permanent. Extreme measures will be necessary to disconnect these components. All other measures to seal the threads should be explored prior to use of this technique.

 

Couplings with conical (tapered) female and male threads normally have no flat sealing surface. The screwed-on thread jams before the end of the counter thread is covered. Therefore a sealing with a thread seal is not possible. The overall length of such a connection is always longer than the equivalent flat sealing system. A safe and promptly tight connection requires expert knowledge and clean work and is time-consuming. Subsequent tightening during operation is not possible. A new assembly requires the proper cleaning of the pitch from all squashed and hardenedremains of the sealing compounds.

For these reasons, BSP parallel threads should be preferred.

 

BSP ( Parallel Thread )

Easy sealing with flat thread seals :

Standard hose fittings are supplied with parallel threads and a flat sealing surface. This allows to use the full thread length for screwed-on parts. Due to the short length, a good transfer of force is guaranteed.

The thread seal is positioned within a recess of the female part and can not fall out. For a safe connection, the parts simply have to be screwed together – subsequent tightening during operation is possible at any time. A change of seals or reassembly do not require any expert knowledge. The European standardisations for hose assemblies require parallel threads with flat seals, because of these advantages.

 

Operating Advice for Mann Tek Couplings

This advice is supplementary to your standard terminal operational procedures.

 

DACouplings, DDCouplings and DG- Couplings are specifically designed for the bulk transfer of liquids and vapours. The materials of construction, including the seals should already be confirmed as compatible prior to installation. If in doubt, check before operation. Our help documents "Installation advice for DA- Couplings, DDCouplings and DGCou- plings" plus "Specification Advice" are designed to assist you.

All DACouplings, DDCouplings and DG- Couplings are marked with a maximum pressure rating that shall not to be ex- ceeded. With careful use and regular maintenance they will give safe and trou- ble free operating for many years.

Service instructions are available for all DACouplings, DDCouplings and DGCou- plings upon request. The life expectancy and maintenance frequency of the coup- lings is dependent upon many variables such as cycles/day, pressures, contami- nates etc., but the most significant factor besides correct installation is the correct use. The following information is desig- ned to assist in your care of the coup- lings and associated equipment.

Daily visual inspection

All hose units should be briefly inspected at the start of each day’s operation. Look inside the connection socket. Check that the three rollers are not obviously dama- ged. Check that the connection socket area is free from dirt and foreign objects.

Check for signs of seal damage (eg. you may see a cut seal or small pieces of rubber coming from the piston area).

Check that the swivel of the hose unit ro- tates freely. For the first use, check for leakage and smooth coupling operation.

Each tank unit on the truck should also be briefly checked prior to use. Check for dirt, tightness and any obvious physical damage.

Connecting & disconnecting

  1. Hose unit: When making the connec- tion make sure that all relevant isolation valves connected to the hose unit are closed. Also check that no pumping pressure is present at the hose unit.
  2. Tank unit: Make sure that all isolation valves behind the tank unit in the pipe work are fully open.
  3. Lift the hose unit and hose into posi- tion to start the connection. Take care to support the hose end assembly so as to present the hose unit to the tank unit in the correct It is impor- tant to ensure that the hose unit is not supporting the full weight of the hose assembly during the connection pro- cess. Once connected, the hose unit will accommodate all reasonable strain of a balanced loading arm or hose assembly. The handles have no operating purpose other than providing handling assistance during the connection phase.
  4. When correctly supported, the hose unit should slide easily over the tank The three rollers engage in the three slots in any one of three positions at 120 degree centre. To allow the hose unit to locate to the tank unit, and still sup- porting the hose assembly, rotate the hose unit whilst gently pushing towards the tank unit.
  5. Still supporting the hose assembly, ro- tate the hose unit clockwise about 100 degrees. At the start of rotation you will feel some resistance. The level of resis- tance is dependent upon the static line and tank pressure. The higher the pres- sure, the greater the effort necessary to connect the coupling.

At the completion of the 100 degree turn you will feel a definite stop. Do not att- empt to rotate the unit further. Further rotation does not tighten the connection or open the valves more, it only cause unnecessary damage. Hose and tank unit valves are now open and the loading process can start.

  1. The sequence of isolation valve and- pump operation should be taken from your operating Preferably,the isolation valve on the tank unit side should be opened first, because trapped liquid in the tank unit could make it im- possible to couple. The isolation valve on the hose unit side is usually opened after coupling.
  2. Disconnect the coupling in reverse or- der. First, all isolation valves should be closed and - where possible - the pumps be switched off. Where a common pum- ping system is in use, all flow through the coupling shall be stopped using the isola- tion valves and not by the coupling. Clo- sing the isolation valve on the hose unit side first is preferred because of the rea- sons stated in section (f), as long as this is compatible with your standard opera- ting procedures.
  3. Whilst supporting the hose unit as- sembly, turn the hose unit anti-clockwise approximately 100 degrees. You may feel a slight "pop off" effect at the end of the rotation travel when transferring li- quids with an elevated vapour pressure. This is normal. Do not attempt to rotate the hose unit This will not further loosen the connection or secure the seal, it only causes unnecessary damage.
  4. While supporting the hose assembly, pull the hose unit away from the tank unit. You may feel a small resistance due to seal vacuum. Correctly supported, the hose unit will come away from the tank unit with ease
  5. The hose assembly should be stowed in a manner so as to avoid physical da- mage. Do not drop the hose end assem- bly or stow on the floor. The dust plug provided should always be fitted.
  6. Ensure the tank unit dust cap (if fitted) is coupled and secured.
  7. Do not use anything other than the handles provided to operate the The handles are specifically designed to provide sufficient assistance in operation. Should the couplings become difficult to operate, they should be inspected prior to further use. Under no circumstances should the couplings be subjected to excessive force. The use of damaged or faulty equipment may have serious safety consequences.

 

Service Instructions for DDCouplings

We recommend the use of dust plugs /caps.

 

Daily inspection:

 

  1. Inspect the coupling surface for cleanliness and corrosion
  2. Inspect the O-ring in the hose unit connection for serviceability and correct seating in the groove
  3. Inspect the hose unit swivel for free rotation
  4. Inspect tank and hose unit for faultlessness and external signs of leakage
  5. Inspect the hose unit rollers for easy rotation and for external signs of seizure

 

Instructions for Correct Installation and Maintenance of Mann Tek Couplings

All DACouplings, DDCouplings and DG- Couplings are designed for trouble free operation in a wide range of applications and operating conditions. Reliable and safe operation is dependent upon the correct installation and hand- ling of the equipment. Regular and appropriate maintenance is essential to ensure both safety and relia- bility over the life of the equipment.

 

Specifications

Before you install Mann Tek couplings, it is essential to check that the material and performance specifications are ac- ceptable for your specific application. The pressure ratings and primary ma- terials of the construction are clearly in- dicated on the identification tag of each Mann Tek product. A drawing showing the materials of construction relating to each individual component is available upon request. If required, the technical department at Mann Tek will provide guidance on material suitability. Our data is taken from published chemical resis- tance information as well as our own ap- plication experiences. Specification checks should always be carried out before the product is sup- plied, but if unsure, please ask. Espe- cially if you are using the couplings out- side the standard temperature range (- 20º C to + 80º C), ask for confirmation regarding your application. Do not assume that a Mann Tek coup- ling supplied for one specific application automatically will be suitable for other si- milar applications. Many variables affect the performance of materials. If you wish to use a DACoup- ling, DDCoupling or DGCoupling for a dif- ferent application than the one originally specified, check with Mann Tek to ensure compatibility before installation. Please remember, the application details should include all media transferred through the coupling, not just the primary transferred media. As with all equipment, a check should be made to ensure that the installation fulfils the requirements of applicable prevailing industry, local, national and international standards. Particular attention should be paid to pressure ratings, safety factors and the position of upstream and downstream affiliated closures.

 

Installation

The correct installation of Mann Tek Couplings is essential to ensure safe and satisfactory operation. Checks should be made to ensure that their installation does not interfere with the correct opera- tion of affiliated equipment (i. e. isolation valve, excess flow valves, etc).

 

Before securing the flange or thread connection to the mating equipment (i. e. hose, loading arm, storage tank) ensure that no dirt or foreign objects are present in the coupling. All flange and thread connections should be made without ex- cessive strain to the equipment. Prior to use they should be pressure checked at least to 1.5 times of the maximum appli- cation working pressure. All gaskets and sealing materials used to make the per- manent connection should be of suitable material and able to operate at least up to the maximum parameters of the Mann Tek coupling. When installing DACouplings, DDCou- plings and DGCouplings to new pipe work, tanks etc. ensure the system is free from debris that may be transferred through the coupling. Where the hose or loading arm assembly is the primary static dissipation or earth route, the electrical continuity value of the assembly shall be checked to ensure regulatory compliance. Special attention should be paid to the balancing of loading arms. The weight of the coupling plus transfer media should be taken into account at the specification stage. It is usual for loading arm balance settings to account of weight variations due to differences in the full / empty cyc- le. The loading arm should be set to ba- lance in the condition present at the time or connection. For example, should the loading arm be empty at the time of con- nection then it should be balanced in the empty condition. Each DACoupling, DDCoupling and DG- Coupling is designed to take reasonable loads associated with good handling practice but is not designed to accept continuous excessive loads associated with maladjustment or poor installation. Continuous excessive strain will lead to increased component wear and, if no actions will be taken, damaging the coupling and adjacent units up to failure of the connection. This means, under circumstances, high follow-up costs for environmental and personal injuries.

When Mann Tek couplings are used with hoses, attention should be paid to hose length to ensure correct handling cha- racteristics. The hose assembly should be designed such that the hose weight is supported by the coupling or the opera- tor. Hoses should have a sufficient length to ensure operation well within the sti- pulated hose minimum bending radius. It is recommended to apply Safety Break-Away Couplings to protect the whole loading equipment against unin- tended external forces, e. g. caused by a drive-away accident. Further, measu- res against electrostatic loads are nee- ded, especially at higher flow velocities (above approx. 5 m/s for fuels). Prior to putting the system in use, a func- tion check should be carried out. The hose unit (coupler) should connect and disconnect without physical interference or difficulty. Please note – the higher the static pressure, the greater the effort to make a connection. For more details ple- ase read the 'Operating Advice for Mann Tek Couplings'.

 

Maintenance

All DACouplings, DDCouplings and DG- Couplings should be visually checked for damage, etc. on a daily or shift basis according to the handling instructions. Any sign of damage or operating difficul- ty should be reported and acted upon at the earliest opportunity. Do not continue to use any equipment that is not opera- ting satisfactorily as continued use will cause further deterioration and possible equipment failure. Mann Tek couplings are designed such that all normal wear parts are included in appropriate maintenance kits. For nor- mal applications, where the material is not, or only marginally attacked by the medium, the coupling will be fully usable after the regular maintenance.

We recommend that the coupling is fully inspected, tested and serviced at least once a year. It must be accepted that some applications cause a greater le- vel of component degradation either by chemical attack or by arduous physical or environmental conditions. In such cir- cumstances a more frequent regime of inspection and service may be required. We recommend that in such applications a three monthly inspection should be carried out with automatic replacement of the hose unit piston and carrier seals. All other service parts and key compo- nents should also be checked. In addi- tion to the three monthly inspection and primary seal replacement, the hose unit shall have the full repair kit applied every year independent from component con- dition. After a representative period of time it may be possible to increase the service / inspection interval, but only against a background of satisfactory operation.

 

Full service instructions complete with photographs are available for each DA- Coupling, DDCoupling and DGCoupling size. These instructions show the service method as well as tools required and parts identification. DACouplings, DD- Couplings and DGCouplings are easy to maintain. Some Mann Tek distributors are trained and accredited by Mann Tek to carry out service of Mann Tek couplings. Alterna- tively, Mann Tek offers a maintenance and repair service in their workshop. A service training can be offered as well, either on or off site to customers engi- neers who wish to carry out servicing themselves. Mann Tek equipment should only be ser- viced by trained personnel. The distributor of Mann Tek couplings has full responsibility to enclose this information to the customer. If the cus- tomer does not understand English the Distributor also have the responsibility to translate this document to a language the customer fully understand.

 

Flow Diagram (Pressure Drop Curve) for DDC

Test method to STANAG 3756, Annex E

 

Pressure Drop Measurement

Test method to STANAG 3756, Annex E

Pressure Drop Mann Tek DDCoupling = Total Pressure Drop - Pressure Drop Due to Piping

 

Repair service and Certificate of Decontamination

Repair Service

To comply with Health & Safety Regulations, all returned couplings and valves must be accompanied by a Certificate of Cleanliness and a data sheet for the last product carried (also for the cleaning medium).

Certificate of Decontamination

We certify that the returned couplings/valves have been cleaned prior to despatch and are free of any harmful substances.

 

Quantity:

                                            

Quantity:

                                            

Code No.:

                                            

Code No.:

                                            

Serial No.:

                                            

Serial No.:

                                            

Quantity:

                                            

Quantity:

                                            

Code No.:

                                            

Code No.:

                                            

Serial No.:

                                            

Serial No.:

                                            

 

 

YES

NO

Free of all liquid

      

      

Air blown

      

      

Coupling / Valve dismantled

      

      

 

 

 

The last known product the coupling / valve was in contact with:

 

Company Name / Adress

 

 

                                                                                                                                                                                                                                                                                                                                                         

 

EU / CAS / UN Number:                                       Signature of Supervisor:

       
       

 

 

 

When sending used couplings or valves to Mann Tek, please fill in this form and enclose it to the attach to the shipment.

 

 


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